EM-260
[VQ]
SERVICE DATA AND SPECIFICATIONS (SDS)
CYLINDER HEAD
Unit: mm (in)
Valve Dimensions
Unit: mm (in) Items Standard Limit
Head surface distortion 0.03 (0.0012) 0.1 (0.004)
Normal cylinder head height “H” 126.3 - 126.5 (4.972 - 4.980) —
PBIC0924E
Engine VQ23DE VQ35DE
Valve head diameter “D”Intake 34.0 - 34.3 (1.339 - 1.350) 37.0 - 37.3 (1.457 - 1.469)
Exhaust 29.0 - 29.3 (1.142 - 1.154) 31.2 - 31.5 (1.228 - 1.240)
Valve length “L”Intake 99.28 (3.909) 96.46 (37.99)
Exhaust 96.81 (38.11) 93.99 (37.00)
Valve stem diameter “d”Intake 5.965 - 5.980 (0.2348 - 0.2354)
Exhaust 5.955 - 5.970 (0.2344 - 0.2350)
Valve seat angle “α”Intake
45°15′ - 45°45′
Exhaust
Valve margin “T”Intake 1.1 (0.043)
Exhaust 1.3 (0.051)
Valve margin “T” wear limit 0.5 (0.020)
Valve stem end surface grinding limit 0.2 (0.008)
SEM188
EM-262
[VQ]
SERVICE DATA AND SPECIFICATIONS (SDS)
Valve Seat
Unit: mm (in)
*
1 : Diameter made by intersection point of conic angles “α1” and “α2”
*2: Diameter made by intersection point of coind angles “α1” and “α2” ItemsStandard Oversize (Service) [0.5 (0.020)]
VQ23DE VQ35DE VQ23DE VQ35DE
Cylinder head seat recess diameter “D”Intake35.000 - 35.016
(1.3780 - 1.3786)38.000 - 38.016
(1.4961 - 1.4967)35.500 - 35.516
(1.3976 - 1.3983)38.500 - 38.516
(1.5157 - 1.5164)
Exhaust30.000 - 30.016
(1.1811 - 1.1817)32.200 - 32.216
(1.2677 - 1.2683)30.500 - 30.516
(1.2008 - 1.2014)32.700 - 32.716
(1.2874 - 1.2880)
Valve seat outer diameter “d”Intake35.080 - 35.096
(1.3811 - 1.3817)38.097 - 38.113
(1.4999 - 1.5005)35.580 - 35.596
(1.4008 - 1.014)38.597 - 38.613
(1.5196 - 1.5202)
Exhaust30.080 - 30.096
(1.1842 - 1.1849)32.280 - 32.296
(1.2709 - 1.2715)30.580 - 30.596
(1.2039 - 1.2046)32.780 - 32.796
(1.2905 - 1.2912)
Valve seat interference fitIntake0.064 - 0.096
(0.0025 - 0.0038)0.081 - 0.113
(0.0032 - 0.0044)0.064 - 0.096
(0.0025 - 0.0038)0.081 - 0.113
(0.0032 - 0.0044)
Exhaust 0.064 - 0.096 (0.0025 - 0.0038)
ItemsStandard
VQ23DE VQ35DE
Diameter″ d1 ″*
1Intake 32 (1.26) 35 (1.38)
Exhaust 26.5 (1.043) 28.7 (1.130)
Diameter″ d2 ″*
2Intake 33.3 – 33.8 (1.311 – 1.331) 36.3 – 36.8 (1.429 – 1.449)
Exhaust 28.1 – 28.6 (1.106 – 1.126) 30.3 – 30.8 (1.193 – 1.213)
Angle″ α1 ″Intake 60°
Exhaust 60°
Angle″ α2 ″Intake 88°45′ – 90°15′
Exhaust 88°45′ – 90°15′
Angle″ α3 ″Intake 120°
Exhaust 120°
Contacting width″ W ″*
3Intake 1.0 – 1.4 (0.039 – 0.055)
Exhaust 1.2 – 1.6 (0.047 – 0.063)
ItemsStandard Service
VQ23DE VQ35DE VQ23DE VQ35DE
Height “h”Intake6.2 - 6.3
(0.244 - 0.248)5.9 - 6.0
(0.232 - 0.236)5.4 - 5.5
(0.213 - 0.217)5.05 - 5.15
(0.1988 - 0.2028)
Exhaust5.9 - 6.0
(0.232 - 0.246)5.9 - 6.0
(0.232 - 0.236)4.95 - 5.05
(0.1949 - 0.1988)4.95 - 5.05
(0.1949 - 0.1988)
Depth “H”Intake 6.35 (0.2500) 6.0 (0.246) 6.35 (0.2500) 6.0 (0.246)
Exhaust 6.0 (0.246)
PBIC2745E
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-263
[VQ]
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*3 Machining data
Valve Spring
*: Exhaust side valve spring for VQ23DE has a parallel setting.Engine VQ23DE VQ35DE
Position Intake Exhaust* Intake Exhaust
Free height47.15 mm
(1.8563 in)52.28 mm
(2.0583 in)52.31 mm
(2.0594 in)47.07 mm
(1.8531 in)
Installation height37.00 mm
(1.4567 in)37.00 mm
(1.4567 in)37.00 mm
(1.4567 in)37.00 mm
(1.4567 in)
Installation load166 - 188 N
(16.9 - 19.2 kg,
37 - 42 lb)153 - 173 N
(15.6 - 17.6 kg,
34 - 39 lb)153 - 173 N
(15.6 - 17.6 kg,
34 - 39 lb)166 - 188 N
(16.9 - 19.2 kg,
37 - 42 lb)
Height during valve open27.20 mm
(1.0709 in)29.25 mm
(1.1516 in)29.25 mm
(1.1516 in)27.20 mm
(1.0709 in)
Load with valve open373 - 421 N
(38.0 - 42.9 kg,
84 - 95 lb)276 - 312 N
(28.1 - 31.8 kg,
62 - 70 lb)276 - 312 N
(28.1 - 31.8 kg,
62 - 70 lb)373 - 421 N
(38.0 - 42.9 kg,
84 - 95 lb)
Squareness 2.1 mm (0.083 in) 2.3 mm (0.091 in) 2.3 mm (0.091 in) 2.1 mm (0.083 in)
FUEL TANK
FL-9
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FL
7. Disconnect fuel filler hose and vent hose at the position shown
in the figure.
8. Disconnect EVAP hose at EVAP canister side.
9. Support the lower part of fuel tank with transmission jack.
CAUTION:
Support right and left part of flat bottom plate with pass-
ing board.
Because the height of right and left bottom plate is differ-
ent, horizontally support them with wood plate and things
like that.
Support the position that fuel tank mounting bands do
not engage.
10. Remove fuel tank mounting bands.
11. Supporting with hands, descend transmission jack carefully, and remove fuel tank.
CAUTION:
Make sure that all connection points have been disconnected.
Confirm there is no interference with vehicle.
12. Remove fuel filler tube, if necessary.
INSTALLATION
Note to the following, and install in the reverse order of removal.
Surely clamp fuel hoses and insert hose to the length below.
Be sure hose clamp is not placed on swelled area of fuel tube.
Tighten fuel hose clamp so that the distance between its lugs becomes to the following.
Before fixing fuel tank, temporarily install fuel filler tube.
CAUTION:
Use genuine fuel filler tube mounting bolts or equivalent. Make sure to tighten them to the speci-
fied torque.
To connect quick connector, refer to FL-7, "Quick Connector" .
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres-
sure to fuel piping.
2. Start engine and rev it up and make sure there are no fuel leaks at the fuel system tube and hose connec-
tions.
PBIC2528E
PBIC2529E
Fuel filler hose : 35 mm (1.38 in)
The other hoses : 25 mm (0.98 in)
Fuel tank side : 5 - 9 mm (0.20 - 0.35 in)
Fuel filler tube side : 7 - 11 mm (0.28 - 0.43 in)
FSU-1
FRONT SUSPENSION
E SUSPENSION
CONTENTS
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SECTION FSU
A
B
FSU
FRONT SUSPENSION
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
FRONT SUSPENSION ASSEMBLY ........................... 5
On-Vehicle Inspection .............................................. 5
INSPECTION OF TRANSVERSE LINK BALL
JOINT END PLAY ................................................. 5
STRUT INSPECTION ........................................... 5
Wheel Alignment Inspection ..................................... 5
DESCRIPTION ...................................................... 5
PRELIMINARY CHECK ........................................ 5
INSPECTION OF CAMBER, CASTER AND
KINGPIN INCLINATION ANGLES. ....................... 5
Components ............................................................. 7
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 9
COIL SPRING AND STRUT ..................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10INSTALLATION ................................................... 11
Disassembly and Assembly .................................... 11
DISASSEMBLY ................................................... 11
INSPECTION AFTER DISASSEMBLY ................ 12
ASSEMBLY ......................................................... 12
TRANSVERSE LINK ................................................. 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 14
INSTALLATION ................................................... 15
STABILIZER BAR ..................................................... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSPECTION AFTER REMOVAL ....................... 16
INSTALLATION ................................................... 16
FRONT SUSPENSION MEMBER ............................. 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 18
Wheel Alignment (Unladen*) .................................. 18
Ball Joint ................................................................. 18
Wheelarch Height (Unladen*) ................................. 18
FRONT SUSPENSION ASSEMBLY
FSU-5
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FSU
FRONT SUSPENSION ASSEMBLYPFP:54010
On-Vehicle Inspection BES0003K
Make sure that the mounting conditions (looseness, back lash) of each component and component status
(wear, damage) are normal.
INSPECTION OF TRANSVERSE LINK BALL JOINT END PLAY
1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Measure axial end play by placing an iron pry bar or a similar item between suspension arm and strut
assembly and prying up and down.
CAUTION:
Be careful not to damage ball joint boot. Do not damage the installation position by applying
excessive force.
STRUT INSPECTION
Check for oil leakage, damage, and breakage of installation positions.
Wheel Alignment InspectionBES0003L
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen” conditions mean that fuel, engine coolant, and lubricant are full. A spare tire, a jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
1. Check Tires for improper air pressure and wear.
2. Check Road wheels for runout. Refer to WT-3, "
ROAD WHEEL" .
3. Check Wheel bearing axial end play. Refer to FAX-5, "
WHEEL BEARING INSPECTION" .
4. Check Transverse link ball joint axial end play. Refer to FSU-14, "
INSPECTION AFTER REMOVAL" .
5. Check Strut operation.
6. Check Each mounting point of axle and suspension for looseness and deformation.
7. Check Each link, rod, and member for cracks, deformation and other damage.
8. Check Vehicle height (posture).
INSPECTION OF CAMBER, CASTER AND KINGPIN INCLINATION ANGLES.
Camber, caster, kingpin inclination angles cannot be adjusted.
Before inspection, mount wheels onto turning radius gauge. Mount rear wheels onto a stand that has
same height so vehicle will remain horizontal.
Using a CCK Gauge
Install CCK gauge attachment [SST:KV991040S0] with the following procedure on wheel, then measure wheel
alignment.
1. Remove three wheel nuts, and install the guide bolts to hub
bolts.
2. Screw adapter into the plate until it contacts the plate tightly.
3. Screw center plate into the plate.
4. Insert plate on guide bolt. Put spring in, and then evenly screw
both guide bolt nuts. When fastening guide bolt nuts, do not
completely compress the spring.Axial end play : 0 mm (0 in)
SEIA0240E
FSU-6
FRONT SUSPENSION ASSEMBLY
5. Place the dent of alignment gauge onto the projection of center
plate and tightly contact them to measure.
CAUTION:
If camber, caster, or kingpin inclination angle is outside the
standard, check front suspension parts for wear and dam-
age. and Replace suspect parts if necessary.
Toe-In Inspection
Measure toe-in using the following procedure.
WARNING:
Always perform the following procedure on a flat surface.
Make sure that no person is in front of vehicle before push-
ing it.
1. Bounce front of vehicle up and down to stabilize the vehicle
height (posture).
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. These are measuring points.
4. Measure distance “A” (rear side).
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn).
NOTE:
If the wheels have rotated more than 180° degrees (1/2 turn),
start this procedure again from the beginning. Do not push the
vehicle backward.
6. Measure distance “B” (front side).Camber, caster, kingpin inclination angles:
Refer to FSU-18, "
SERVICE DATA AND SPECIFI-
CATIONS (SDS)" .
SEIA0241E
SEIA0362E
Total toe-in : Refer to FSU-18, "SERVICE DATA
AND SPECIFICATIONS (SDS)" .SEIA0363E
FSU-18
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel Alignment (Unladen*)BES0003T
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats are in designated positions.
Ball JointBES0003U
Wheelarch Height (Unladen*)BES0003V
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats are in designated positions.Camber
Degree minute (Decimal degree)Minimum –1° 00′ (–1.00°)
Nominal –0° 15′ (–0.25°)
Maximum 0° 30′ (0.50°)
Left and right difference 45′ (0.75°) or less
Caster
Degree minute (Decimal degree)Minimum 2° 05′ (2.08°)
Nominal 2° 50′ (2.83°)
Maximum 3° 35′ (3.58°)
Left and right difference 45′ (0.75°) or less
Kingpin inclination
Degree minute (Decimal degree)Minimum 13° 50′ (13.83°)
Nominal 14° 35′ (14.58°)
Maximum 15° 20′ (15.33°)
Total toe-inDistanceMinimum –0.3 mm (–0.01 in)
Nominal 0.7 mm (0.03 in)
Maximum 1.7 mm (0.07 in)
Angle (left plus right)
Degree minute (Degree)Minimum 0′ (0°)
Nominal 2′ (0.03°)
Maximum 4′ (0.07°)
Swing torque 0.5 - 3.4 N·m (0.06 - 0.34 kg-m, 5 - 30 in-lb)
Measurement on spring balance 13.5 - 91.9 N (1.4 - 9.3 kg, 3.08 - 20.5 lb)
Rotating torque 0.5 - 3.4 N·m (0.06 - 0.34 kg-m, 5 - 30 in-lb)
Axial end play0 mm (0 in)
Tire size 205/65R16 215/55R17
Front (Hf)721 mm
(28.39 in)718 mm
(28.27 in)
Rear (Hr)702 mm
(27.64 in)698 mm
(27.48 in)
SFA818A