BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
A
B
BRC
BRAKE CONTROL SYSTEM
ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
Precautions for Brake Control .................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
SYSTEM DESCRIPTION ............................................ 5
System Diagram ....................................................... 5
Functions .................................................................. 5
ABS ....................................................................... 5
EBD ....................................................................... 6
Fail-Safe Function .................................................... 6
ABS, EBD SYSTEM .............................................. 6
Hydraulic Circuit Diagram ........................................ 6
CAN Communication ................................................ 7
SYSTEM DESCRIPTION ...................................... 7
TROUBLE DIAGNOSIS .............................................. 8
How to Perform Trouble Diagnosis For Quick and
Accurate Repair ....................................................... 8
INTRODUCTION ................................................... 8
DIAGNOSIS FLOW CHART ................................. 9
ASKING COMPLAINTS ...................................... 10
EXAMPLE OF DIAGNOSIS SHEET ................... 10
Component Parts Location ...................................... 11
Schematic .............................................................. 12
Wiring Diagram — ABS — ..................................... 13
Control Unit Input/Output Signal Specifications ..... 16
REFERENCE VALUE FROM CONSULT-II ......... 16
CONSULT-II Functions (ABS) ................................ 17
CONSULT-II MAIN FUNCTION ........................... 17
CONSULT-II SETTING PROCEDURE ................ 17
Self-Diagnosis ........................................................ 17
DESCRIPTION .................................................... 17
OPERATION PROCEDURE ............................... 17
ERASE MEMORY ............................................... 17
DISPLAY ITEM LIST ........................................... 18Data Monitor ........................................................... 19
OPERATION PROCEDURE ................................ 19
DISPLAY ITEM LIST ........................................... 19
Active Test .............................................................. 20
OPERATION PROCEDURE ................................ 20
TEST ITEM .......................................................... 21
For Fast and Accurate Diagnosis ........................... 22
PRECAUTIONS FOR DIAGNOSIS ..................... 22
Basic Inspection ..................................................... 22
BRAKE FLUID LEVEL, LEAKAGE AND BRAKE
PAD ..................................................................... 22
POWER SUPPLY CIRCUIT TERMINAL LOOSE-
NESS AND BATTERY ......................................... 22
INSPECTION OF ABS WARNING LAMP AND
BRAKE WARNING LAMP ................................... 23
TROUBLE DIAGNOSIS FOR SYSTEM .................... 24
Wheel Sensor System ............................................ 24
ABS Actuator and Electric Unit (Control Unit) 1 ..... 26
ABS Actuator and Electric Unit (Control Unit) Power
Supply and Ground Circuit ..................................... 26
ABS Actuator Relay or ABS Motor Relay Power Sys-
tem .......................................................................... 28
CAN Communication System ................................. 29
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 30
Excessive ABS Function Operation Frequency ...... 30
Unexpected Pedal Action ....................................... 30
Longer Stopping Distance ...................................... 31
ABS Function Does Not Operate ............................ 31
Pedal Vibration and ABS Operation Sound Occurs ... 31
WHEEL SENSORS ................................................... 33
Removal and Installation ........................................ 33
COMPONENTS ................................................... 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 33
SENSOR ROTOR ..................................................... 34
Removal and Installation ........................................ 34
FRONT ................................................................ 34
REAR .................................................................. 34
BRC-2 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 35
Removal and Installation ........................................ 35
COMPONENTS ................................................... 35
REMOVAL ........................................................... 36
INSTALLATION .................................................... 36
VDC/TCS/ABS
PRECAUTIONS ......................................................... 37
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 37
Precautions for Brake System ................................ 37
Precautions for Brake Control ................................ 37
PREPARATION ......................................................... 39
Special Service Tools ............................................. 39
ON-VEHICLE SERVICE ............................................ 40
Adjustment of Steering Angle Sensor Neutral Posi-
tion .......................................................................... 40
OPERATION PROCEDURE ................................ 40
SYSTEM DESCRIPTION .......................................... 41
System Diagram ..................................................... 41
Functions ................................................................ 41
VDC ..................................................................... 41
TCS ..................................................................... 41
ABS ..................................................................... 42
EBD ..................................................................... 42
Fail-Safe Function .................................................. 42
VDC/TCS SYSTEM ............................................. 42
ABS, EBD SYSTEM ............................................ 42
Hydraulic Circuit Diagram ....................................... 43
CAN Communication .............................................. 43
SYSTEM DESCRIPTION .................................... 43
TROUBLE DIAGNOSIS ............................................ 44
How to Perform Trouble Diagnosis Quick and Accu-
rate Repair .............................................................. 44
INTRODUCTION ................................................. 44
DIAGNOSIS FLOW CHART ................................ 45
ASKING COMPLAINTS ....................................... 46
EXAMPLE OF DIAGNOSIS SHEET .................... 46
Component Parts Location ..................................... 47
Schematic ............................................................... 48
Wiring Diagram — VDC — ..................................... 49
Control Unit Input/Output Signal Specifications ...... 55
REFERENCE VALUE FROM CONSULT-II ......... 55
CONSULT-II Functions ........................................... 57
CONSULT-II MAIN FUNCTION ........................... 57
CONSULT-II SETTING PROCEDURE ................ 57
Self-Diagnosis ........................................................ 58
DESCRIPTION .................................................... 58
OPERATION PROCEDURE ................................ 58
ERASE MEMORY ............................................... 58
DISPLAY ITEM LIST ........................................... 59
Data Monitor ........................................................... 61
OPERATION PROCEDURE ................................ 61
DISPLAY ITEM LIST ........................................... 61
Active Test .............................................................. 63
OPERATION PROCEDURE ................................ 63TEST ITEM .......................................................... 64
For Fast and Accurate Diagnosis ............................ 65
PRECAUTIONS FOR DIAGNOSIS ..................... 65
Basic Inspection ...................................................... 66
BRAKE FLUID LEVEL, LEAKAGE AND BRAKE
PAD ...................................................................... 66
POWER SUPPLY CIRCUIT TERMINAL LOOSE-
NESS AND BATTERY ......................................... 66
INSPECTION OF ABS WARNING LAMP, BRAKE
WARNING LAMP, VDC OFF INDICATOR LAMP,
AND SLIP INDICATOR LAMP ............................. 66
TROUBLE DIAGNOSIS FOR SYSTEM .................... 68
Wheel Sensor System ............................................ 68
Engine System ........................................................ 70
ABS Actuator and Electric Unit (Control Unit) 1 ...... 70
Steering Angle Sensor System ............................... 71
Yaw Rate/Side/Decel G Sensor System ................. 72
Pump Motor, Motor Relay System .......................... 74
Park/Neutral Position (PNP) Switch Circuit ............. 75
Solenoid and VDC Change-Over Valve, Actuator
Relay System .......................................................... 76
Stop Lamp Switch System ...................................... 77
ABS Actuator and Electric Unit (Control Unit) Power
Supply and Ground System .................................... 78
Brake Fluid Level Switch System ............................ 80
CAN Communication System ................................. 81
Component Parts Inspection ................................... 81
VDC OFF SWITCH .............................................. 81
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 82
Excessive ABS Function Operation Frequently ...... 82
Unexpected Pedal Reaction ................................... 83
Longer Stopping Distance ....................................... 83
ABS Function Does Not Operate ............................ 84
Pedal Vibration and ABS Operation Sound Occurs ... 84
Vehicle Jerks During VDC/TCS/ABS Control .......... 85
WHEEL SENSORS ................................................... 86
Removal and Installation ......................................... 86
COMPONENTS ................................................... 86
REMOVAL ............................................................ 86
INSTALLATION .................................................... 86
SENSOR ROTOR ...................................................... 87
Removal and Installation ......................................... 87
FRONT ................................................................. 87
REAR ................................................................... 87
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 88
Removal and Installation ......................................... 88
COMPONENTS ................................................... 88
REMOVAL ............................................................ 89
INSTALLATION .................................................... 89
G SENSOR ................................................................ 90
Removal and Installation ......................................... 90
REMOVAL ............................................................ 90
INSTALLATION .................................................... 90
STEERING ANGLE SENSOR ................................... 91
Removal and Installation ......................................... 91
REMOVAL ............................................................ 91
INSTALLATION .................................................... 91
DOOR FINISHER
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DOOR FINISHERPFP:80900
Removal and InstallationBIS0011R
1. Cap 2. Power window switch finisher (front) 3. Front door finisher
4. Front door inside seal 5. Door grip upper bracket 6. Door grip
7. Door grip finisher 8. Step lamp 9. Trunk & fuel lid opener switch
10. Seat memory switch 11. Seat memory switch finisher 12. Metal clip
13. Power window switch finisher (rear) 14. Rear door finisher
Clip Pawl Metal clip
PIIB8684E
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DOOR FINISHER
FRONT AND REAR DOOR FINISHER
Removal
1. Fully open door window.
2. Remove inside handle escutcheon cap.
3. Remove inside handle escutcheon screw.
4. Insert a remover tool A into power window switch finisher (front)
(1), lift up front end and disengage metal clip. Pull out finisher
toward front of vehicle.
CAUTION:
Lift up rear end of power window switch finisher (rear) and
disengage metal clips, and then pull out finisher toward
rear of vehicle.
5. Disconnect power window switch harness connector after pulling out, and then remove power window
switch finisher.
6. Remove power window switch screws.
7. Insert a clip clamp remover into clips on back of door trim, and
disengage clips.
CAUTION:
Insert a clip clamp remover into the part shown by the
arrow (between the clips and the body side panel). Remove
door trim.
8. Disconnect harness connector for trunk lid opener after disengaging.
9. Disconnect harness connector for seat memory switch (1) and
indirect lighting (2).
10. Disconnect harness connector for step lamp.
11. Pull up door trim and pull out toward vehicle inside, and then dis-
connect inside handle cable (3) and lock knob cable (2) from
inside handle (1).
PIIB8685E
SIIA0810E
PIIB8687E
PIIB8686E
DOOR FINISHER
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12. Remove door trim.
13. Remove the following parts after removing door trim.
Inside handle assembly
Trunk lid opener switch
Step lamp (front only)
Door grip
Front door inside handle
Door grip upper bracket
Seat memory switch (With automatic drive positioner)
Installation
Install in the reverse order of removal.
CAUTION:
When installing door trim, make sure that clips are securely fitted in panel holes on body, and then
press them in.
RF-1
ROOF
I BODY
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SECTION RF
A
B
RF
ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location ... 10
System Description ................................................. 11
TILT UP / SLIDE CLOSE OPERATION ................ 11
TILT DOWN / SLIDE OPEN OPERATION ........... 11AUTO OPERATION ............................................. 11
TIMER FUNCTION .............................................. 11
ANTI-PINCH FUNCTION .................................... 11
MEMORY RESET PROCEDURE ....................... 12
INITIALIZATION PROCEDURE .......................... 12
Wiring Diagram — SROOF — ................................ 13
Terminals and Reference Value for BCM ............... 14
Terminals and Reference Value for Sunroof Motor
Assembly ................................................................ 14
Work Flow ............................................................... 15
Trouble Diagnosis Chart by Symptom .................... 15
Check BCM Power Supply and Ground Circuit ...... 15
Check Sunroof Motor Assembly Power Supply and
Ground Circuit ........................................................ 16
Check Sunroof Switch System ............................... 17
Check Driver Side Door Switch .............................. 19
Wind Deflector Inspection ....................................... 21
Link and Wire Assembly ......................................... 21
Fitting Adjustment ................................................... 21
LID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE FLASHNESS ADJUST-
MENT .................................................................. 22
Removal and Installation ........................................ 22
SUNROOF UNIT ASSEMBLY ............................. 24
GLASS LID .......................................................... 25
WEATHERSTRIP OF GLASS LID ....................... 26
SUNSHADE ........................................................ 26
WIND DEFLECTOR ............................................ 26
SUNROOF MOTOR ASSEMBLY ........................ 27
LINK ASSEMBLY AND WIRE ASSEMBLY ......... 27
SE-1
SEAT
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SECTION SE
A
B
SE
SEAT
INDEX FOR DTC ........................................................ 3
DTC No. Index (AUTO DRIVE POS.) ....................... 3
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Service Notice .......................................................... 4
Precautions .............................................................. 4
PREPARATION ........................................................... 5
Commercial Service Tools ........................................ 5
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 6
Work Flow ................................................................ 6
CUSTOMER INTERVIEW ..................................... 6
DUPLICATE THE NOISE AND TEST DRIVE ....... 7
CHECK RELATED SERVICE BULLETINS ........... 7
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 7
REPAIR THE CAUSE ........................................... 7
CONFIRM THE REPAIR ....................................... 8
Generic Squeak and Rattle Troubleshooting ........... 8
INSTRUMENT PANEL .......................................... 8
CENTER CONSOLE ............................................. 8
DOORS ................................................................. 8
TRUNK .................................................................. 9
SUNROOF/HEADLINING ..................................... 9
SEATS ................................................................... 9
UNDERHOOD ....................................................... 9
Diagnostic Worksheet ............................................ 10
AUTOMATIC DRIVE POSITIONER .......................... 12
System Description ................................................ 12
MANUAL OPERATION ....................................... 12
AUTOMATIC OPERATION ................................. 12
MEMORY STORING AND KEYFOB INTER-
LOCK STORING ................................................. 13
MEMORY SWITCH OPERATION ....................... 14
ENTRY OPERATION .......................................... 14
EXITING OPERATION ........................................ 14
KEYFOB INTERLOCK OPERATION .................. 15
FAIL- SAFE MODE ............................................. 15
CANCEL OF FAIL-SAFE MODE ......................... 15Component Parts and Harness Connector Location ... 16
CAN Communication System Description .............. 16
CAN Communication Unit ....................................... 16
Schematic ............................................................... 17
Wiring Diagram — AUT/DP — ............................... 19
Terminals and Reference Values for BCM .............. 28
Terminals and Reference Values for Driver Seat
Control Unit ............................................................. 28
Work Flow ............................................................... 30
Preliminary Check .................................................. 31
SETTING CHANGE FUNCTION ......................... 31
CHECK POWER SUPPLY AND GROUND ......... 31
CONSULT-II Function (AUTO DRIVE POS.) .......... 33
CONSULT-II OPERATION ................................... 33
SELF-DIAGNOSIS RESULTS ............................. 33
DATA MONITOR ................................................. 34
ACTIVE TEST ..................................................... 34
Check CAN Communication System ...................... 35
Symptom Chart ....................................................... 35
Check Sliding Motor Circuit .................................... 36
Check Reclining Motor Circuit ................................ 37
Check Front Lifting Motor Circuit ............................ 39
Check Rear Lifting Motor Circuit ............................. 40
Check Sliding Sensor Circuit .................................. 42
Check Reclining Sensor Circuit .............................. 43
Check Front Lifting Sensor Circuit .......................... 44
Check Rear Lifting Sensor Circuit .......................... 45
Check Front Door Switch (Driver Side) Circuit ....... 46
Check Sliding Switch Circuit ................................... 47
Check Reclining Switch Circuit ............................... 48
Check Front Lifting Switch Circuit ........................... 50
Check Rear Lifting Switch Circuit ........................... 51
Check Power Seat Switch Ground Circuit .............. 52
Check Detention Key Switch (P Range Switch) Cir-
cuit .......................................................................... 53
Check Key Switch Circuit ....................................... 54
Check Seat Memory Switch Circuit ........................ 56
Check Memory Indicator Lamp Circuit ................... 57
POWER SEAT ........................................................... 59
Wiring Diagram — SEAT — ................................... 59
INDEX FOR DTC
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INDEX FOR DTCPFP:00024
DTC No. Index (AUTO DRIVE POS.)BIS0016L
NOTE:
The displays of CAN communication and detent switch display error detecting condition from memory
erase to the present on “TIME”.
–If error is detected in the past and present error is detected, “CRNT” is displayed.
–If error is detected in the past and present error is not detected, “PAST” is displayed.
–If error has never been detected, nothing is displayed on “TIME”.
Any items other than CAN communication and detent switch count error detection frequency occurred
after erase history to “1-127”.
–If error was detected in the past, error detection frequency from memory erase to the present is displayed
on “TIME”.
–If error has never been detected, nothing is displayed on “TIME”.
–Can clear the detected memory.
Normal: Clear memory in normal condition, history is erased and nothing is displayed on “TIME”.
Error: Clear memory in error condition, error is detected again and “1” is displayed on “TIME”.
DTCSelf-diagnosis item
(CONSULT-II indication)DTC detection condition
U1000 CAN COMM CIRCUITWhen driver seat control unit is not transmitting or receiving CAN communication signal for 2
seconds or more.
B2112 SEAT SLIDEWhen any manual and automatic operations are not performed, if any motor operations of
seat slide is detected for 0.1 second or more, status is judged “Output error”.
B2113 SEAT RECLININGWhen any manual and automatic operations are not performed, if any motor operations of
seat reclining is detected for 0.1 second or more, status is judged “Output error”.
B2114 SEAT LIFTER FRWhen any manual and automatic operations are not performed, if any motor operations of
seat lifting FR is detected for 0.1 second or more, status is judged “Output error”.
B2115 SEAT LIFTER RRWhen any manual and automatic operations are not performed, if any motor operations of
seat lifting RR is detected for 0.1 second or more, status is judged “Output error”.
B2126 DETENT SWWith the A/T or CVT selector lever in P position (Detent switch OFF), if the vehicle speed of 7
km/h (4 MPH) or higher was input the detente switch input system is judged malfunctioning.