AT-8
PRECAUTIONS
Service Notice or PrecautionsBCS000ZH
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
External leaks in the hub weld area.
Converter hub is scored or damaged.
Converter pilot is broken, damaged or fits poorly into crankshaft.
Steel particles are found after flushing the cooler and cooler lines.
Pump is damaged or steel particles are found in the converter.
Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
Converter is contaminated with engine coolant containing antifreeze.
Internal malfunction of stator roller clutch.
Heavy clutch debris due to overheating (blue converter).
Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:
The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.
The threads in one or more of the converter bolt holes are damaged.
Transaxle malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch
plate lining material in unit and inside the fluid filter.
Vehicle has been exposed to high mileage (only). The exception may be where the torque converter
clutch dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic,
such as taxi, delivery or police use.
TRANSAXLE ASSEMBLY
AT-243
D
E
F
G
H
I
J
K
L
MA
B
AT
4. Turn crankshaft, and remove four tightening bolts for drive plate
and torque converter.
CAUTION:
Crankshaft should be rotated clockwise, viewed from front
of engine.
5. Remove four bolts in figure.
6. Remove air breather hose. Refer to AT- 2 3 6 , "
AIR BREATHER
HOSE" .
7. Remove transaxle assembly and engine assembly together
from vehicle. Refer to EM-223, "
Removal and Installation" .
8. Remove front suspension member from transaxle assembly and
engine assembly. Refer to FSU-17, "
FRONT SUSPENSION
MEMBER" .
9. Remove drive shaft. Refer to FA X - 8 , "
FRONT DRIVE SHAFT" .
10. Remove front engine mounting bracket (front). Refer to EM-223,
"Removal and Installation" .
11. Remove rear engine mounting bracket (rear). Refer to EM-223, "
Removal and Installation" .
12. Remove A/T fluid level gauge.
13. Remove A/T fluid charging pipe.
14. Disconnect harness connector and wire harness.
15. Remove crankshaft position sensor (POS), from engine assembly. Refer to EM-145, "
Removal and Instal-
lation" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on sensor's front edge magnetic area.
Do not place in an area affected by magnetism.
16. Remove starter motor. Refer to SC-18, "
Removal and Installation" .
17. Remove engine mounting insulator (LH) and stopper. Refer to EM-223, "
Removal and Installation" .
18. Remove transaxle assembly fixing bolts with power tool.
19. Remove transaxle assembly from engine assembly.
CAUTION:
Secure torque converter to prevent it from dropping.
SCIA3138E
SCIA3139E
SCIA3143E
TRANSAXLE ASSEMBLY
AT-245
D
E
F
G
H
I
J
K
L
MA
B
AT
Align the positions of tightening bolts for drive plate with those of
torque converter, and temporarily tighten bolts. Then, tighten
bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
front of engine.
When tightening the tighten bolts for the torque converter
after fixing crankshaft pulley bolts, be sure to confirm the
tightening torque of crankshaft pulley mounting bolts.
Refer to EM-53, "
TIMING CHAIN" (QR engine), EM-173, "TIMING CHAIN" (VQ engine).
After converter is installed to drive plate, rotate crankshaft several turns and make sure that tran-
saxle rotates freely without binding.
Install POS sensor. Refer to EM-145, "Removal and Installation" .
After completing installation, check for A/T fluid leakage, A/T fluid level, and positions of A/T. Refer to AT-
14, "Checking A/T Fluid" , AT- 2 1 5 , "Adjustment of A/T Position" , AT- 2 1 5 , "Checking of A/T Position" . : 52 N·m (5.3 kg-m, 38 ft-lb)
SCIA3138E
CVT-194
TRANSAXLE ASSEMBLY
REMOVAL
CAUTION:
The transaxle assembly itself cannot be removed from the vehicle. Remove the transaxle assembly
and engine assembly together from the vehicle.
1. Disconnect the batter cable from the negative terminal.
2. Remove engine undercover.
3. Remove exhaust front tube with power tool. Refer to EX-2, "
Removal and Installation" .
4. Remove rear plate cover. Refer to EM-145, "
Removal and
Installation" .
5. Turn crankshaft, and remove the four tightening nuts for drive
plate and torque converter.
CAUTION:
The crankshaft should be rotated clockwise, viewed from
the front of the engine.
6. Remove the four bolts in the figure.
7. Remove transaxle assembly and engine assembly together
from the vehicle. Refer to EM-223, "
Removal and Installation" .
8. Remove drive shaft. Refer to FA X - 11 , "
Removal and Installation
(LH)" .
CAUTION:
Be sure to replace the differential side oil seal with new one
at the every removal of drive shaft. Refer to CVT-187,
"Removal and Installation" .
9. Remove rear gusset.
10. Remove CVT fluid level gauge.
11. Remove CVT fluid charging pipe.
12. Remove O-ring from CVT fluid charging pipe.
13. Disconnect harness connector and wire harness.
SCIA6475E
SCIA1861E
SCIA1893E
SCIA1894E
TRANSAXLE ASSEMBLY
CVT-195
D
E
F
G
H
I
J
K
L
MA
B
CVT
14. Remove crankshaft position sensor (POS) (1) from engine
assembly. Refer to EM-145, "
Removal and Installation" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
15. Remove starter motor. Refer to SC-18, "
Removal and Installa-
tion" .
16. Remove CVT fluid cooler valve assembly (1). (With CVT fluid
cooler tube assembly and heater hose). Refer to CVT-189, "
CVT
Fluid Cooler Removal and Installation" .
(A): Bolt (4)
(B): Hose clamp (3)
17. Install slinger to transaxle assembly.
18. Remove LH engine mounting bracket and LH engine mounting
insulator.
19. Remove transaxle assembly fixing bolts with power tool.
20. Remove transaxle assembly from engine assembly with a hoist.
CAUTION:
Secure torque converter to prevent it from dropping.
21. Remove air breather hose. Refer to CVT-186, "
Removal and
Installation" .
22. Remove CVT fluid cooler hoses.
23. Remove fluid cooler tube.
SCIA6759E
SCIA6880E
SCIA4355E
SCIA1868E
TRANSAXLE ASSEMBLY
CVT-197
D
E
F
G
H
I
J
K
L
MA
B
CVT
Install transaxle assembly to engine assembly with a hoist.
When installing fluid cooler tube to transaxle assembly, assem-
ble the part with the tube aligned with the rib.
When installing transaxle to the engine, attach the fixing bolts in
accordance with the following standard.
Align the positions of tightening nuts for drive plate with those of
the torque converter, and temporarily tighten the nuts. Then,
tighten the nuts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed
from the front of the engine.
When tightening the tightening nuts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts. Refer to EM-181, "
INSTALLATION" .
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure
that transaxle rotates freely without binding.
Install crankshaft position sensor (POS). Refer to EM-145, "Removal and Installation" .
After completing installation, check for fluid leakage, fluid level, and the positions of CVT. Refer to CVT-13,
"Checking CVT Fluid" , CVT-178, "Adjustment of CVT Position" , CVT-179, "Checking of CVT Position" .
When replacing the CVT assembly, erase EEP ROM in TCM. Refer to CVT-9, "Precautions for TCM and
CVT Assembly Replacement" .
SCIA1868E
SCIA2285E
Bolt No. 1 2 3 4
Number of bolts 1 2 2 4
Bolt length
“ ”mm (in) 52 (2.05) 36 (1.42) 105 (4.13) 35 (1.38)
Tightening torque
N·m (kg-m, ft-lb)75 (7.7, 55) 47 (4.8, 35)
SCIA6882E
: 51 N·m (5.2 kg-m, 38 ft-lb)
SCIA1861E
EC-4 DTC P2138 APP SENSOR .....................................272
Component Description ........................................272
CONSULT-II Reference Value in Data Monitor Mode
.272
On Board Diagnosis Logic ....................................272
DTC Confirmation Procedure ...............................273
Wiring Diagram .....................................................274
Diagnostic Procedure ...........................................275
Component Inspection ..........................................279
Removal and Installation ......................................279
ELECTRICAL LOAD SIGNAL ................................280
Description ............................................................280
CONSULT-II Reference Value in Data Monitor Mode
.280
Diagnostic Procedure ...........................................280
EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE .................................................282
Description ............................................................282
CONSULT-II Reference Value in Data Monitor Mode
.282
Wiring Diagram .....................................................283
Diagnostic Procedure ...........................................285
Component Inspection ..........................................288
Removal and Installation ......................................288
FUEL INJECTOR ....................................................289
Component Description ........................................289
CONSULT-II Reference Value in Data Monitor Mode
.289
Wiring Diagram .....................................................290
Diagnostic Procedure ...........................................291
Component Inspection ..........................................293
Removal and Installation ......................................294
FUEL PUMP ............................................................295
Description ............................................................295
CONSULT-II Reference Value in Data Monitor Mode
.295
Wiring Diagram .....................................................296
Diagnostic Procedure ...........................................297
Component Inspection ..........................................300
Removal and Installation ......................................300
HO2S1 .....................................................................301
Component Description ........................................301
CONSULT-II Reference Value in Data Monitor Mode
.301
Wiring Diagram .....................................................302
Diagnostic Procedure ...........................................304
Component Inspection ..........................................305
Removal and Installation ......................................307
HO2S1 HEATER .....................................................308
Description ............................................................308
CONSULT-II Reference Value in Data Monitor Mode
.308
Wiring Diagram .....................................................309
Diagnostic Procedure ...........................................310
Component Inspection ..........................................312
Removal and Installation ......................................312
HO2S2 .....................................................................313
Component Description ........................................313CONSULT-II Reference Value in Data Monitor Mode
.313
Wiring Diagram .....................................................314
Diagnostic Procedure ............................................315
Component Inspection ..........................................317
Removal and Installation .......................................318
HO2S2 HEATER ......................................................319
Description ............................................................319
CONSULT-II Reference Value in Data Monitor Mode
.319
Wiring Diagram .....................................................320
Diagnostic Procedure ............................................321
Component Inspection ..........................................323
Removal and Installation .......................................323
IAT SENSOR ...........................................................324
Component Description ........................................324
Wiring Diagram .....................................................325
Diagnostic Procedure ............................................326
Component Inspection ..........................................328
Removal and Installation .......................................328
IGNITION SIGNAL ..................................................329
Component Description ........................................329
Wiring Diagram .....................................................330
Diagnostic Procedure ............................................333
Component Inspection ..........................................337
Removal and Installation .......................................338
REFRIGERANT PRESSURE SENSOR ..................339
Component Description ........................................339
Wiring Diagram .....................................................340
Diagnostic Procedure ............................................341
Removal and Installation .......................................343
MI & DATA LINK CONNECTORS ...........................344
Wiring Diagram .....................................................344
SERVICE DATA AND SPECIFICATIONS (SDS) ....346
Fuel Pressure ........................................................346
Idle Speed and Ignition Timing ..............................346
Mass Air Flow Sensor ...........................................346
Intake Air Temperature Sensor .............................346
Engine Coolant Temperature Sensor ....................346
Crankshaft Position Sensor (POS) .......................346
Camshaft Position Sensor (PHASE) .....................346
Heated Oxygen Sensor 1 Heater ..........................346
Heated Oxygen sensor 2 Heater ..........................346
Throttle Control Motor ...........................................346
Fuel Injector ..........................................................346
Fuel Pump .............................................................346
VQ
INDEX FOR DTC .....................................................347
DTC No. Index ......................................................347
Alphabetical Index .................................................349
PRECAUTIONS .......................................................351
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................351
On Board Diagnostic (OBD) System of Engine ....351
Precaution .............................................................351
EC-9
C
D
E
F
G
H
I
J
K
L
M
ECA
Component Inspection ......................................... 760
Removal and Installation ...................................... 761
VSS ......................................................................... 762
Description ........................................................... 762
Diagnostic Procedure ........................................... 762
MI & DATA LINK CONNECTORS .......................... 763
Wiring Diagram .................................................... 763
SERVICE DATA AND SPECIFICATIONS (SDS) .... 765
Fuel Pressure ....................................................... 765
Idle Speed and Ignition Timing ............................. 765Mass Air Flow Sensor ...........................................765
Intake Air Temperature Sensor .............................765
Engine Coolant Temperature Sensor ...................765
Heated Oxygen Sensor 1 Heater .........................765
Heated Oxygen sensor 2 Heater ..........................765
Crankshaft Position Sensor (POS) .......................765
Camshaft Position Sensor (PHASE) ....................765
Throttle Control Motor ...........................................765
Fuel Injector ..........................................................765
Fuel Pump ............................................................766