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CONSULT-II Reference Value .............................. 167
Diagnostic Procedure ........................................... 167
TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 168
Wiring Diagram — AT — NONDTC ...................... 168
A/T CHECK Indicator Lamp Does Not Come On . 173
Engine Cannot Be Started in “P” and “N” Position . 175
In “P” Position, Vehicle Moves Forward or Backward
When Pushed ....................................................... 176
In “N” Position, Vehicle Moves ............................. 176
Large Shock. “N” → “R” Position .......................... 177
Vehicle Does Not Creep Backward in “R” Position . 179
Vehicle Does Not Creep Forward in “D”, “3”, “2” or
“1” Position ........................................................... 181
Vehicle Cannot Be Started From D
1 ..................... 182
A/T Does Not Shift: D
1 → D2 or Does Not Kickdown:
D
4 → D2 ............................................................... 184
A/T Does Not Shift: D
2 → D3 ............................... 186
A/T Does Not Shift: D
3 → D4 ............................... 188
A/T Does Not Perform Lock-up ............................ 191
A/T Does Not Hold Lock-up Condition ................. 193
Lock-up Is Not Released ...................................... 195
Engine Speed Does Not Return To Idle (Light Brak-
ing D
4 → D3 ) ....................................................... 195
A/T Does Not Shift: D
4 → 33 , When A/T Selector
Lever “D” → “3” .................................................... 197
A/T Does Not Shift: 3
3 → 22 , When Selector Lever
“3” → “2” Position ................................................. 198
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position ................................................. 200
Vehicle Does Not Decelerate By Engine Brake (D
4
→ 3
3 ) ................................................................... 203
Vehicle Does Not Decelerate By Engine Brake (3
3
→ 2
2 ) ................................................................... 205
Vehicle Does Not Decelerate By Engine Brake (2
2
→ 1
1 ) ................................................................... 208
TCM Self-diagnosis Does Not Activate ................ 210
TRANSMISSION CONTROL MODULE ..................211
Removal and Installation ....................................... 211
SHIFT CONTROL SYSTEM ................................... 213
Control Device Removal and Installation ............. 213
Adjustment of A/T Position ................................... 215
Checking of A/T Position ...................................... 215
A/T SHIFT LOCK SYSTEM .................................... 216
Description ........................................................... 216
Shift Lock System Electrical Parts Location ......... 216
Wiring Diagram — AT — SHIFT ........................... 217
Shift Lock Control Unit Reference Values ............ 221
Component Inspection ......................................... 222
ON-VEHICLE SERVICE ......................................... 225
Control Valve Assembly and Accumulators .......... 225
Park/Neutral Position (PNP) Switch ..................... 230
Differential Side Oil Seal Replacement ................ 231
Revolution Sensor Replacement .......................... 233
Turbine Revolution Sensor (Power Train Revolution
Sensor) Replacement .......................................... 234
AIR BREATHER HOSE .......................................... 236
Removal and Installation [Air Breather Hose (Oil
Catch Tank to Air Duct)] ....................................... 236
Removal and Installation [Oil Catch Tank and Air Breather Hose (A/T assembly to Oil catch tank)] . 239
TRANSAXLE ASSEMBLY ......................................241
Removal and Installation ......................................241
OVERHAUL ............................................................246
Components .........................................................246
Oil Channel ...........................................................252
Locations of Adjusting Shims, Needle Bearings and
Thrust Washers ....................................................253
Locations of Snap Rings .......................................254
DISASSEMBLY .......................................................255
Disassembly .........................................................255
REPAIR FOR COMPONENT PARTS .....................272
Manual Shaft ........................................................272
Oil Pump ...............................................................275
Control Valve Assembly ........................................280
Control Valve Upper Body ....................................289
Control Valve Lower Body ....................................293
Reverse Clutch .....................................................296
High Clutch ...........................................................301
Forward and Overrun Clutches ............................307
Low & Reverse Brake ...........................................315
Rear Internal Gear, Forward Clutch Hub and Over-
run Clutch Hub ......................................................319
Output Shaft, Idler Gear, Reduction Pinion Gear and
Bearing Retainer ...................................................323
Band Servo Piston Assembly ...............................329
Final Drive ............................................................335
ASSEMBLY .............................................................339
Assembly (1) .........................................................339
Adjustment (1) ......................................................340
Assembly (2) .........................................................345
Adjustment (2) ......................................................352
Assembly (3) .........................................................355
SERVICE DATA AND SPECIFICATIONS (SDS) ....362
General Specifications ..........................................362
Vehicle Speed Which Gear Shifting Occurs .........362
Vehicle Speed at When Lock-up Occurs/Releases .362
Stall Revolution .....................................................363
Line Pressure .......................................................363
Adjusting shims, Needle Bearings, Thrust Washers
and Snap Rings ....................................................363
Control Valves ......................................................364
Accumulator ..........................................................365
Clutch and Brakes ................................................366
Final Drive ............................................................367
Planetary Carrier and Oil Pump ............................367
Input Shaft ............................................................367
Reduction Pinion Gear .........................................367
Band Servo ...........................................................368
Output Shaft .........................................................368
Bearing Retainer ...................................................368
Total End Play .......................................................368
Reverse Clutch End Play ......................................368
Removal and Installation ......................................368
Shift Solenoid Valves ............................................368
Solenoid Valves ....................................................368
A/T Fluid Temperature Sensor ..............................368
Revolution Sensor ................................................369
AT-40
TROUBLE DIAGNOSIS
4. 4-3.“Cruise Test”AT- 5 0
Part 1
❏ AT-182, "
Vehicle Cannot Be Started From D1" .
❏ AT-184, "
A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
❏ AT-186, "
A/T Does Not Shift: D2 → D3" .
❏ AT-188, "
A/T Does Not Shift: D3 → D4" .
❏ AT-191, "
A/T Does Not Perform Lock-up" .
❏ AT-193, "
A/T Does Not Hold Lock-up Condition" .
❏ AT-195, "
Lock-up Is Not Released" .
❏ AT-195, "
Engine Speed Does Not Return To Idle (Light Braking D4 → D3 )" .
Part 2AT- 5 1
❏ AT-182, "Vehicle Cannot Be Started From D1" .
❏ AT- 1 8 4 , "
A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
❏ AT-186, "
A/T Does Not Shift: D2 → D3" .
❏ AT-188, "
A/T Does Not Shift: D3 → D4" .
Part 3AT- 5 2
❏ AT-197, "A/T Does Not Shift: D4 → 33 , When A/T Selector Lever “D” → “3”" .
❏ AT-203, "
Vehicle Does Not Decelerate By Engine Brake (D4 → 33 )" .
❏ AT-198, "
A/T Does Not Shift: 33 → 22 , When Selector Lever “3” → “2” Position" .
❏ AT-205, "
Vehicle Does Not Decelerate By Engine Brake (33 → 22 )" .
❏ AT-200, "
A/T Does Not Shift: 22 → 11 , When Selector Lever “2” → “1” Position" .
❏ AT-208, "
Vehicle Does Not Decelerate By Engine Brake (22 → 11 )" .
❏ Perform self-diagnostics. Enter checks for detected items. AT- 6 9
, AT- 7 6 .
❏ AT-133, "
CAN COMMUNICATION LINE" .
❏ AT-80, "
VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" .
❏ AT-86, "
VEHICLE SPEED SENSOR MTR" .
❏ AT-120, "
TURBINE REVOLUTION SENSOR" .
❏ AT-90, "
SHIFT SOLENOID VALVE A" .
❏ AT-95, "
SHIFT SOLENOID VALVE B" .
❏ AT-100, "
OVERRUN CLUTCH SOLENOID VALVE" .
❏ AT-105, "
TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-110, "
BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE)" .
❏ AT-116, "
ENGINE SPEED SIGNAL" .
❏ AT-136, "
A/T 1ST GEAR FUNCTION" .
❏ AT-140, "
A/T 2ND GEAR FUNCTION" .
❏ AT-143, "
A/T 3RD GEAR FUNCTION" .
❏ AT-146, "
A/T 4TH GEAR FUNCTION" .
❏ AT-151, "
A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-126, "
LINE PRESSURE SOLENOID VALVE" .
❏ AT-156, "
CONTROL UNIT (RAM)" .
❏ AT-157, "
CONTROL UNIT (ROM)" .
5.❏ For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts.
6.❏ Perform “Road Test”.AT- 4 8
7.❏ Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible
symptoms and the component inspection orders.)AT- 5 5
8.❏ Erase DTC from TCM and ECM memories.AT- 6 9AT- 7 9
TROUBLE DIAGNOSIS
AT-51
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5. CHECK LOCK-UP (D4 TO D4 L/U)
Check lock-up (D
4 to D4 L/U).
Specified speed when lock-up occurs (Throttle position: half throttle). Refer to AT- 5 4 , "
Vehicle Speed at When
Lock-up Occurs/Releases" .
Read vehicle speed, throttle opening when lock-up duty becomes 94%. Refer to AT- 7 0 , "
DATA
MONITOR MODE" .
Does A/T perform lock-up at specified speed?
YES >> GO TO 6.
NO >>
Mark the box AT- 1 9 1 , "A/T Does Not Perform Lock-up" on the AT- 3 8 , "DIAGNOSTIC WORK-
SHEET" .
Continue “Road Test”.
6. CHECK LOCK-UP HOLD
Check lock-up hold.
When lock-up duty becomes 94%. Refer to AT- 7 0 , "
DATA MONITOR MODE" .
Does A/T hold lock-up condition for more than 30 seconds?
YES >> GO TO 7.
NO >>
Mark the box AT- 1 9 3 , "A/T Does Not Hold Lock-up Condition" on the AT- 3 8 , "DIAGNOSTIC
WORKSHEET" .
Continue “Road Test”.
7. CHECK SHIFT-DOWN (D4 L/U TO D4 )
Release accelerator pedal.
When lock-up duty becomes 4%. Refer to AT- 7 0 , "
DATA MONITOR MODE" .
Is lock-up released when accelerator pedal is released?
YES >> GO TO 8.
NO >>
Mark the box AT- 1 9 5 , "Lock-up Is Not Released" on the AT- 3 8 , "DIAGNOSTIC WORKSHEET"
.
Continue “Road Test”.
8. CHECK SHIFT-DOWN (D4 TO D3 )
Decelerate vehicle by applying foot brake lightly.
Read gear position and engine speed. Refer to AT- 7 0 , "
DATA MONITOR MODE" .
Does engine speed return to idle smoothly when A/T is shifted from D
4 to D3 ?
YES >> 1. Stop vehicle.
2. Go to AT- 5 1 , "
Cruise Test — Part 2" .
NO >>
Mark the box AT- 1 9 5 , "Engine Speed Does Not Return To Idle (Light Braking D4 → D3 )" on the
AT- 3 8 , "
DIAGNOSTIC WORKSHEET" .
Continue “Road Test”.
Cruise Test — Part 2BCS00107
1. CHECK STARTING GEAR (D1 ) POSITION
1. Move selector lever to “D” position.
2. Accelerate vehicle by half throttle again.
Read gear position. Refer to AT- 7 0 , "
DATA MONITOR MODE" .
Does vehicle start from D
1 ?
YES >> GO TO 2.
NO >>
Mark the box AT- 1 8 2 , "Vehicle Cannot Be Started From D1" on the AT- 3 8 , "DIAGNOSTIC
WORKSHEET" .
Continue “Road Test”.
TROUBLE DIAGNOSIS
AT-67
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CONSULT-II Function (A/T) BCS0010D
CONSULT-II can display each diagnostic item using the diagnostic test models shown following.
FUNCTION
NOTICE:
1. The CONSULT-II electrically displays shift timing and lock-up timing (that is, operation timing of each sole-
noid).
Check for time difference between actual shift timing and the CONSULT-II display. If the difference is
noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) displayed on CONSULT-II and that indicated in Service Man-
ual may differ slightly. This occurs because of the following reasons:
–Actual shift schedule has more or less tolerance or allowance,
–Shift schedule indicated in Service Manual refers to the point where shifts start, and
–Gear position displayed on CONSULT-II indicates the point where shifts are completed.
3. Shift solenoid valve “A” or “B” is displayed on CONSULT-II at the start of shifting. Gear position is dis-
played upon completion of shifting (which is computed by TCM).
CONSULT-II REFERENCE VALUE
Diagnostic test mode Function Reference page
Work supportThis mode enables a technician to adjust some devices faster and more accurately by
following the indications on CONSULT-II.—
Self-diagnostic results Self-diagnostic results can be read and erased quickly.AT- 6 9
Data monitor Input/Output data in the ECM can be read.AT- 7 0
CAN diagnostic support
monitorThe results of transmit/receive diagnosis of CAN communication can be read.AT- 7 2
Function testPerformed by CONSULT-II instead of a technician to determine whether each system
is “OK” or “NG”.—
DTC work support Select the operating condition to confirm Diagnosis Trouble Codes.AT- 7 2
TCM part number TCM part number can be read. —
Item name Condition Display value (Approx.)
VHCL/S SE-A/T
During drivingApproximately matches the speedometer
reading.
VHCL/S SE-MTR
THROTTLE POSIReleased accelerator pedal. 0.0/8
Fully depressed accelerator pedal. 8.0/8
FLUID TEMP SE When ATF temperature is 20°C (68°F). 1.5 V
When ATF temperature is 80°C (176°F). 0.5 V
BATTERY VOLT When turning ignition switch to ON. Battery voltage
ENGINE SPEED Engine runningApproximately matches the tachometer
reading.
TURBINE REV During driving (lock-up ON) Approximately matches the engine speed.
OVERDRIVE SWWhen setting selector lever to “3” and “2” posi-
tions.ON
When setting selector lever to other positions. OFF
PN POSI SWWhen setting selector lever to “N” or “P” posi-
tion.ON
When setting selector lever to other positions. OFF
R POSITION SWWhen setting selector lever to “R” position. ON
When setting selector lever to other positions. OFF
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-195
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Lock-up Is Not ReleasedBCS0014M
SYMPTOM:
Lock-up is not released when accelerator pedal is released on “Cruise Test — Part 1”.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to EC-82, "
SELF-DIAG RESULTS MODE" (QR engine) or EC-427, "SELF-
DIAG RESULTS MODE" (VQ engine).
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning systems. Refer to EC-82, "SELF-DIAG RESULTS MODE" (QR engine)
or EC-427, "
SELF-DIAG RESULTS MODE" (VQ engine).
NO >> GO TO 2.
2. SYMPTOM CHECK
Check again. Refer to AT- 5 0 , "
Cruise Test — Part 1" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 3.
3. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 6 4 , "
TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
Engine Speed Does Not Return To Idle (Light Braking D4 → D3 )BCS0014N
SYMPTOM:
Engine speed does not smoothly return to idle when A/T shifts from D4 to D3 on “Cruise Test — Part
1”.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 6 9 , "
SELF-DIAGNOSTIC RESULT MODE" or AT- 7 6 , "Diagnostic Proce-
dure Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning systems. Refer to AT- 6 9 , "SELF-DIAGNOSTIC RESULT MODE" or AT-
77, "Judgement of Self-Diagnosis Code" .
NO >> GO TO 2.
2. CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-272, "
DTC P2138 APP SENSOR" (QR engine) or EC-
652, "DTC P2138 APP SENSOR" (VQ engine).
OK or NG
OK >> GO TO 3.
NG >> Repair or replace accelerator pedal position sensor.
ATC-54
TROUBLE DIAGNOSIS
Operational CheckBJS000FY
The purpose of the operational check is to confirm that the system operates properly.
CHECKING MEMORY FUNCTION
1. Press temperature control switch (UP, driver side) until 32°C is displayed.
2. Press fan control switch (DOWN) at least 2 seconds.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press fan control switch (DOWN) at least 2 seconds.
If NG, go to trouble diagnosis procedure for AT C - 9 5 , "
Memory Function" .
If OK, continue the check.
CHECKING BLOWER
1. Press fan control switch (UP). Blower should operate on low speed. The fan symbol should have one
blade lit.
2. Press fan control switch (UP) again, and continue checking blower speed and fan symbol until all speeds
are checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for AT C - 7 2 , "
Blower Motor Circuit" .
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Press MODE switch and DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distri-
bution table. Refer to AT C - 3 1 , "
Discharge Air Flow" .
If NG, go to trouble diagnosis procedure for AT C - 6 3 , "
Mode Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at FRESH when the DEF is
selected.
CHECKING INTAKE AIR
1. Press intake switch. Recirculation indicator should illuminate.
2. Press intake switch again. Fresh indicator should illuminate.
3. Listen for intake door position change (Slight change of blower sound can be heard.).
If NG, go to trouble diagnosis procedure for AT C - 6 9 , "
Intake Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at
FRESH when the DEF is selected.
CHECKING TEMPERATURE DECREASE
1. Press temperature control switch (DOWN, driver side) until 18°C is displayed.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for AT C - 8 4 , "
Insufficient Cooling" .
If OK, continue the check.Conditions : Engine running at normal operating temperature
SJIA1002E
ATC-146
REFRIGERANT LINES
Checking for Refrigerant LeaksBJS000JF
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electrical leak detector or fluorescent dye leak
detector (SST: J-42220).
If dye is observed, confirm the leak with an electrical leak detector. It is possible a prior leak was repaired and
not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electrical leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electrical leak detector probe slower and closer to the suspected leak area will improve the
chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorBJS000JG
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J-42220) in a low sunlight area
(area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J-43872) to prevent future
misdiagnosis.
4. Perform a system performance check and verify the leak repair with an approved electrical leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionBJS000JH
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.45 bar, 3.52 kg/cm
2 , 50
psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J-41459).
3. Connect the injector tool to the A/C low-pressure side service valve.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye injector tool (SST: J-41459) (refer to the manufacture's
operating instructions).
6. With the engine still running, disconnect the injector tool from the service valve.
CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T models, drive position on A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Engine Ear or mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks.
Refer to BL-9, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape are available through your authorized Nissan Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
Each item can be ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02: 15 ×
25 mm (0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50
× 50 mm (1.97 × 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)