2002 NISSAN TERRANO stop start

SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointHARD/NO
START/RESTART
(EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
KNOCK/DETONATION
LACK OF POWER
POOR ACCELERATION
HI IDLE
LOW IDLE NO START (with first firing)
NO START (without first firing)
HARD TO START WHEN ENGINE IS COLD
HARD TO START WHEN ENGINE IS HOT
AT IDLE
DURING DRIVING
WHEN DECELERATINGWarranty symptom code AA AB AC AD AE AF
ENGINE CONTROL
EGR volume control valve circuit*a, *b
EC-222
*c*8
Glow relay circuit*a 1111
EC-239*9
*b*10
ECM relay (Self-shutoff) circuit*a 111
EC-79
*b*11
ECM, Connector circuit *a, *b2222222222222EC-121,
200, 213
Air conditioner relay circuit*a
EC-289*12
*b*13
Air conditioner switch circuit*a, *c
EC-289*13
*b*14
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*8: Does not stop operating.
*9: Glow lamp does not turn on.
*10: Glow lamp does not turn off. *11: Ground short makes engine unable to stop.
*12: Air conditioner does not operate.
*13: Air conditioner does not stop operating.
*14: Air conditioner does not work.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
Symptom Matrix Chart (Cont'd)
EC-64

CONSULT-II Reference Value in Data Monitor
Mode
Remarks:
ISpecification data are reference values.
ISpecification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
MONITOR ITEM CONDITION SPECIFICATION
CKPS×RPM (TDC)
ITachometer: Connect
IRun engine and compare tachometer indication with the CONSULT-II value.Almost the same speed as the
CONSULT-II value.
CMPS×RPM-PUMP
COOLAN TEMP/SIEngine: After warming up More than 70ÉC (158ÉF)
VHCL SPEED SEITurn drive wheels and compare speedometer indication with the CONSULT-II valueAlmost the same speed as the
CONSULT-II value
FUEL TEMP SENIEngine: After warming up More than 40ÉC (104ÉF)
ACCEL POS SENIIgnition switch: ON
(Engine stopped)Accelerator pedal: fully released 0.40 - 0.60V
Accelerator pedal: fully depressed Approx. 4.5V
FULL ACCEL SWIIgnition switch: ON
(Engine stopped)Accelerator pedal: fully depressed ON
Except above OFF
ACCEL SW (FC)IIgnition switch: ON
(Engine stopped)Accelerator pedal: fully released CLOSE
Accelerator pedal: slightly open OPEN
OFF ACCEL SWIIgnition switch: ON
(Engine stopped)Accelerator pedal: fully released ON
Accelerator pedal: slightly open OFF
SPILL/VIEngine: After warming up Approx. 13ÉCA
BATTERY VOLTIIgnition switch: ON (Engine stopped) 11 - 14V
P/N POSI SWIIgnition switch: ONShift lever: Park/Neutral ON
Except above OFF
START SIGNALIIgnition switch: ON,START,ON OFF,ON,OFF
AIR COND SIGIEngine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
BRAKE SWIIgnition switch: ONBrake pedal: depressed ON
Brake pedal: released OFF
IGN SWIIgnition switch: ON,OFF ON,OFF
WARM UP SWIIgnition switch: ONHeat up switch: ON ON
Heat up switch: OFF OFF
MAS AIR/FL SEIEngine: After warming up
IAir conditioner switch: OFF
IShift lever: Neutral position
INo-loadIdle 1.6 - 2.0V
DECELER F/CUTIEngine: After warming up Idle OFF
INJ TIMG C/VIEngine: After warming up, idle the engine. Approx. 50 - 70%
AIR COND RLYIEngine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
GLOW RLYIRefer to EC-239.
COOLING FANIWhen cooling fan is stopped. OFF
IWhen cooling fan operates. ON
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
EC-66

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
17 G/Y Stop lamp switchIgnition switch ªONº
Brake pedal fully releasedApproximately 0V
Ignition switch ªONº
Brake pedal depressedBATTERY VOLTAGE
(11 - 14V)
18 LMalfunction indicator
lampIgnition switch ªONº
Approximately 1V
Engine is running.
Idle speedBATTERY VOLTAGE
(11 - 14V)
19 LG/WEngine coolant tempera-
ture sensorEngine is running.
Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature
20 PU Start signalIgnition switch ªONº
Approximately 0V
Ignition switch ªSTARTº
BATTERY VOLTAGE
(11 - 14V)
21 G/R Air conditioner switchEngine is running.
Air conditioner switch is ªOFFºBATTERY VOLTAGE
(11 - 14V)
Engine is running.
Both air conditioner switch and blower fan
switch are ªONº
(Compressor is operating)Approximately 0.1V
22BR/Y
(A/T)
G
(M/T)Park/Neutral position
switchIgnition switch ªONº
Gear position is ªNeutralº (M/T models)
Gear position is ªPº or ªNº (A/T models)Approximately 0V
Ignition switch ªONº
Except the above gear positionBATTERY VOLTAGE
(11 - 14V)
23 GAccelerator position sen-
sorIgnition switch ªONº
Accelerator pedal fully released0.4 - 0.6V
Ignition switch ªONº
Accelerator pedal fully depressedApproximately 4.5V
24 G/Y A/T signal No. 1Engine is running.
Warm-up condition
Idle speedVoltage goes high up once in
a few seconds
SEF448Z
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-72

On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
IAn excessively high voltage from the mass air flow sensor is
sent to ECM when engine is running.IAir duct
ICharge air cooler
IVariable nozzle turbocharger control system
IVariable nozzle turbocharger
IMass air flow sensor
IHarness or connectors
(The mass air flow sensor circuit is shorted.)
DTC Confirmation Procedure
NOTE:
If DTC 0406 ªINT AIR VOLº displayed with DTC 0102 ªMASS
AIR FLOW SENº, perform trouble diagnosis for DTC 0102
ªMASS AIR FLOW SENº first. (See EC-88.)
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and warm it up to normal operating temperature.
4) Drive vehicle.
5) Maintain the engine speed more than 4,000 rpm for at least 10
seconds.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-144.
WITHOUT CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Drive vehicle.
3) Maintain the engine speed more than 4,000 rpm for at least 10
seconds.
4) Stop vehicle.
5) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
6) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with
ECM.
7) If DTC is detected, go to ªDiagnostic Procedureº, EC-144.SEF817Y
DTC 0406 INT AIR VOLZD30DDTi
EC-143

DTC Confirmation Procedure
NOTE:
If ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
5 seconds before conducting the next test.
With CONSULT-II
1) Start engine.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Set selector lever to ªDº position.
4) Accelerate up to 60 km/h (37 MPH) gradually on the accelera-
tor pedal.
Do not accelerate with shift down.
5) Stop the vehicle with engine running.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-159.
Overall Function Check
Use this procedure to check the overall function of the A/T control
circuit. During this check, a DTC might not be confirmed.
Without CONSULT-II
1) Start engine.
2) Read the voltage signal between ECM terminals 24, 30, 37, 58
and ground with an oscilloscope.
3) Verify that the oscilloscope screen shows the signal wave as
shown under ªECM Terminals and Reference Valueº on the
previous page.
4) If NG, go to ªDiagnostic Procedureº, EC-159.
SEF817Y
SEF301Z
DTC 0504 A/T COMM LINEZD30DDTi
EC-156

Description
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM Function Actuator
Electronic controlled fuel injection pump Fuel injection signal
EGR volume
controlEGR volume control valve Crankshaft position sensor (TDC) Engine speed
Vehicle speed sensor Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Battery Battery voltage
Mass air flow sensor Amount of intake air
Air conditioner switch Air conditioner operation
Electrical load Electrical load signal
PNP switch Park/Neutral position signal
This system controls flow rate of EGR led from exhaust manifold
to intake manifold. The opening of the EGR by-pass passage in the
EGR volume control valve changes to control the flow rate. A
built-in step motor moves the valve in steps corresponding to the
ECM output pulses. The opening of the valve varies for optimum
engine control. The optimum value stored in the ECM is determined
by considering various engine conditions.
The EGR volume control valve remains close under the following
conditions.
IEngine stopped
IEngine starting
ILow engine coolant temperature
IExcessively high engine coolant temperature
IHigh engine speed
IWide open throttle
ILow battery voltage
COMPONENT DESCRIPTION
EGR volume control valve
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the
ECM. Two windings are turned ON and OFF in sequence. Each
time an ON pulse is issued, the valve opens or closes, changing
the flow rate. When no change in the flow rate is needed, the ECM
does not issue the pulse signal. A certain voltage signal is issued
so that the valve remains at that particular opening.
SEF908Y
SEF411Y
DTC 1003 EGR VOLUME CONT/VZD30DDTi
EC-222

How to Erase DTC (Without CONSULT-II)
1. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Change the diagnostic test mode from Mode II to Mode I by using the data link connector. (See EC-323.)
The emission related diagnostic information in the ECM can be erased by changing the diagnostic test mode.
IIf the battery is disconnected, the emission-related diagnostic information will be lost after approx.
24 hours.
IErasing the emission-related diagnostic information using CONSULT-II is easier and quicker than
switching the diagnostic test mode using the data link connector.
Malfunction Indicator (MI)
1. The malfunction indicator will light up when the ignition switch
is turned ON without the engine running. This is a bulb check.
IIf the malfunction indicator does not light up, refer to EL sec-
tion (ªWARNING LAMPS/WIRING DIAGRAMº) or see MI &
DATA LINK CONNECTORS.
2. When the engine is started, the malfunction indicator should go
off.
If the lamp remains on, the on board diagnostic system has
detected an engine system malfunction.
If MI illuminates or flashes irregularly after starting engine,
water may have accumulated in fuel filter. Drain water from
fuel filter.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
Diagnostic
Test ModeKEY and ENG.
StatusFunction Explanation of Function
Mode IIgnition switch in
ON position
Engine stoppedBULB CHECKThis function checks the MI bulb for damage (blown, open
circuit, etc.).
If the MI does not come on, check MI circuit. (See EC-452.)
Engine running
MALFUNCTION
WARNINGThis is a usual driving condition. When ECM detects a
malfunction, the MI will light up to inform the driver that a mal-
function has been detected.
Mode IIIgnition switch in
ON position
Engine stopped
SELF-DIAGNOSTIC
RESULTSThis function allows DTCs to be read.
SAT652J
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
Diagnostic Trouble Code (DTC) (Cont'd)
EC-322

ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
SELF-DIAG-
NOSTIC
RESULTSD ATA
MONITORACTIVE
TEST
ENGINE CONTROL COMPONENT PARTS
INPUTCamshaft position sensor (PUMP) *1 X *2 X
Mass air flow sensor X X
Engine coolant temperature sensor X X
Control sleeve position sensor X X X
Fuel temperature sensor X X
Vehicle speed sensor X X
Accelerator position sensor X X
Accelerator position switch X
Crankshaft position sensor (TDC) X X
Needle lift sensor X X
Ignition switch (start signal) X
Ignition switch (ON signal) X X
Air conditioner switch X
Stop lamp switch X X
Brake switch 2 X X
Battery voltage X
OUTPUTInjection timing control valve X X X
Fuel cut solenoid valve X X X
Air conditioner relay X *2 X
Glow relay X X X
EGRC-solenoid valve A X X X
EGRC-solenoid valve B X X X
Throttle control solenoid valve X X X
X: Applicable
*1 Imaginary sensor, which produces secondary engine revolution signal using needle lift sensor pulse.
*2 CONSULT-II may not display, but self-diagnostic results are available with MI.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
CONSULT-II (Cont'd)
EC-328