SS0OR±13
SS±8
± SERVICE SPECIFICATIONSENGINE MECHANICAL
150 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly5.55043 in.´lbf
Radiator bracket x Radiator assembly2020015
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube8.18372 in.´lbf
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2929621
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd40
Turn 90°
Turn 90°408
Turn 90°
Turn 90°30
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt A
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Engine rear mounting bracket x Transmission6566348
Frame crossmember x Rear engine mounting insulator Bolt A
Bolt B18
72183
73013
53
Frame bracket x Engine mounting bracket3838828
PS pump x Cylinder head6263246
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Engine mounting bracket x Cylinder block3637027
Water bypass pipe x Cylinder block1818513
SS0CN±32
± SERVICE SPECIFICATIONSBODY ELECTRICAL
SS±47
189 Author: Date:
2005 SEQUOIA (RM1146U)
BODY ELECTRICAL
SERVICE DATA
SPEEDOMETER (ON±VEHICLE)
USA:
Standard indication (mph)Allowable range (mph)
2019 ± 22
4039 ± 42.5
6059.5 ± 63.5
8079.5 ± 84
100100 ± 105
CANADA:
Standard indication (km/h)Allowable range (km/h)
2017.5 ± 21.5
4038 ± 42
6058 ± 63
8078 ± 84
10098.5 ± 104.5
120119 ± 125
140139 ± 145
160159 ± 167
TACHOMETER (ON±VEHICLE) / DC 13.5 V 25 °C at (68 °F)
Standard indicationAllowable range
700630 ± 770
1,000900 ± 1,100
2,0001,850 ± 2,150
3,0002,800 ± 3,200
4,0003,800 ± 4,200
5,0004,800 ± 5,200
6,0005,750 ± 6,250
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE
Temperature °C (°F)Resistance (W)
±20 (±4)13,840 to 16,330
50 (68)2,320 to 2,590
80 (176)310 to 326
110 (230)139.9 to 143.5
DI±30
± DIAGNOSTICSENGINE
224 Author: Date:
2005 SEQUOIA (RM1146U)
(a) Preconditions
The monitor will not run unless:
MIL is OFF
Fuel level is approximately 1/2 to 3/4
Altitude is 7,800 feet (2,400 m) or less
Engine Coolant Temperature (ECT) is between 4.4°C and 35°C (40°F and 95°F)
Intake Air Temperature (IAT) is between 4.4°C and 35°C (40°F and 95°F)
Cold Soak Procedure has been completed
Before starting the engine, the difference between ECT and IAT must be less than 7°C (13°F)
HINT:
Examples:
Scenario 1
ECT = 24°C (75°F)
IAT = 16°C (60°F)
Difference between ECT and IAT is 8°C (15°F)
" The monitor will not run because difference between ECT and IAT is higher than 7°C (13°F)
Scenario 2
ECT = 21°C (70°F)
IAT = 20°C (68°F)
Difference between ECT and IAT is 1°C (2°F)
" The monitor will run because difference between ECT and IAT is less than 7°C (13°F)
The readiness test can be completed in cold ambient conditions (less than 40°F / 4.4°C) and/or at
high altitudes (more than 7,800 feet / 2,400 m) if the drive pattern is repeated a second time after cycl-
ing the ignition off.
(b) Drive Pattern
(1) Connect the OBD II scan tool to DLC3 to check monitor status and preconditions (refer to (a)).
(2) Release pressure in fuel tank by removing the fuel tank cap and then reinstall it.
(3) Start the engine and allow it to idle until ECT becomes 75°C (167°F) or higher.
(4) Run the engine at 3,000 rpm for approximately 10 seconds.
(5) Allow the engine to idle with the A/C ON (to create slight load) for 15 to 50 minutes.
NOTICE:
If the vehicle is not equipped with A/C, put a slight load on the engine by doing the following :
Securely set the parking brake.
Block the drive wheels with wheel chocks.
Allow the vehicle to idle in drive for 15 to 50 minutes.
A23544
40 mph (64 km/h)
Idling
IG SW OFF ECT:
75C (167F) or higher
Vehicle Speed
Warming up(5)(6)
10 minutes
or more(7)
10 seconds
or more4 seconds
or moreTime At Least 3 times
(8) (9)
(10) Accelerator Pedal
DepressedAccelerator Pedal
Released (Fuel±cut)
± DIAGNOSTICSENGINE
DI±31
225 Author: Date:
2005 SEQUOIA (RM1146U)
5. AIR±FUEL RATIO (A/F) AND OXYGEN SENSOR (HO2) MONITOR (ACTIVE AIR±FUEL RATIO
CONTROL TYPE)
(a) Preconditions
The monitor will not run unless:
2 minutes or more have elapsed since the engine was started.
The Engine Coolant Temperature (ECT) is 75C (167F) or higher.
Air±fuel ratio feedback control is performed.
Fuel±cut control is performed for 8 seconds or more.
(b) Drive Pattern
(1) Connect the hand±held tester to DLC3.
(2) Turn the ignition switch to ON.
(3) Clear DTCs (see page DI±43).
(4) Start the engine, and warm it up until the ECT reaches 75C (167F) or higher.
(5) Drive the vehicle at 40 mph (64 km/h) or more for at least 10 minutes.
(6) Change the transmission to 2nd gear.
(7) Accelerate the vehicle to 30 mph (48 km/h) or more by depressing the accelerator pedal for at
least 10 seconds.
(8) Soon after performing step (8) above, release the accelerator pedal for at least 4 seconds without
depressing the brake pedal, in order to execute fuel±cut control.
(9) Stop the vehicle and allow the engine to idle for 10 seconds or more.
(10) Allow the vehicle to decelerate until the vehicle speed declines to less than 6 mph (10 km/h).
(11) Repeat steps from (8) through (10) above at least 3 times in one driving cycle.
(c) Monitor Status
(1) Check the Readiness Monitor status displayed on the tester.
(2) If the status does not switch to COMPL (complete), make sure that the preconditions have been
met, and then perform steps from (5) through (11) in Drive Pattern above.
DIDFO±01
B17410
E5 E6
E7 E8E4 DI±34
± DIAGNOSTICSENGINE
228 Author: Date:
2005 SEQUOIA (RM1146U)
TERMINALS OF ECM
Each ECM terminals' standard voltage is shown in the table below. In the table, first follow the information
under ºConditionº.
Look under ºSymbols (Terminals No.)º for the terminals to be inspected.
The standard voltage between the terminals is shown under ºSTD Voltageº.
Use the illustration above as a reference for the ECM terminals.
Symbols (Terminals No.)Wiring ColorConditionSTD Voltage
BATT (E4±3) ± E1 (E6±1)B±Y ± BRAl9t 14V+BM (E4±7) ± E1 (E6±1)W±G ± BRAlways9 to 14 V
IGSW (E4±9) ± E1 (E6±1)B±O ± BR
+B (E4±1) ± E1 (E6±1)B±R ± BRIG switch ON9 to 14 V
+B2 (E4±2) ± E1 (E6±1)B±R ± BR
IG switch ON9 to 14 V
MREL (E4±8) ± E1 (E6±1)B±W ± BRIG switch ON9 to 14 V
VC (E8±23) ± E2 (E8±28)G±B ± G±WIG switch ON4.5 to 5.5 V
VG (E8±30) ± E2G (E8±29)R±W ± B±WIdling, P or N position, A/C switch OFF0.5 to 3.0 V
THA (E8±22) ± E2 (E8±28)Y±G ± G±WIdling, Intake air temp. 20°C (68°F)0.5 to 3.4 V
THW (E8±21) ± E2 (E8±28)G±Y ± G±WIdling, Engine coolant temp. 80°C (176°F)0.2 to 1.0 V
VTA1 (E8 20) E2 (E8 28)BY GWIG switch ON, Accelerator pedal released0.5 to 1.2 VVTA1 (E8±20) ± E2 (E8±28)B±Y ± G±WIG switch ON, Accelerator pedal depressed3.2 to 4.8 V
VTA2 (E8 19) E2 (E8 28)PL GWIG switch ON, Accelerator pedal released2.0 to 3.1 VVTA2 (E8±19) ± E2 (E8±28)P±L ± G±WIG switch ON, Accelerator pedal depressed4.7 to 5.1 V
VPA (E4 18) E2 (E8 28)GR GWIG switch ON, Accelerator pedal released0.3 to 0.9 VVPA (E4±18) ± E2 (E8±28)G±R ± G±WIG switch ON, Accelerator pedal depressed3.2 to 4.8 V
VPA2 (E4 19) E2 (E8 28)LY GWIG switch ON, Accelerator pedal released1.8 to 2.7 VVPA2 (E4±19) ± E2 (E8±28)L±Y ± G±WIG switch ON, Accelerator pedal depressed4.7 to 5.1 V
VCPA (E4±26) ± EPA (E4±20)G±B ± G±WIG switch ON4.5 to 5.5 V
VCP2 (E4±27) ± EPA2 (E4±21)L±R ± L±BIG switch ON4.5 to 5.5 V
A04550
12 345678
11 12 13 14 15 16 910
DLC3
± DIAGNOSTICSENGINE
DI±41
235 Author: Date:
2005 SEQUOIA (RM1146U)
Freeze frame data:
The freeze frame data records the engine conditions (fuel
system, calculated load, engine coolant temperature, fuel
trim, engine speed, vehicle speed, etc.) when a malfunc-
tion is detected. When troubleshooting, freeze frame data
can help determine if the vehicle was running or stopped,
if the engine was warmed up or not, if the air±fuel ratio
was lean or rich, as well as other data from the time when
a malfunction occurred.
Priorities for troubleshooting:
When multiple DTCs occur, find out the order in which the DTCs
should be inspected by checking the component's DTC chart.
If no instructions are written in the DTC chart, check DTCs in the
following order of priority:
(a) DTCs other than fuel trim malfunction DTCs (P0171,
P0172, P0174 and P0175) and misfire DTCs (P0300 to
P0308).
(b) Fuel trim malfunction DTCs (P0171, P0172, P0174 and
P0175).
(c) Misfire DTCs (P0300 to P0308).
4. CHECK DLC3
The vehicle's ECM uses the ISO 9141±2 for communica-
tion protocol. The terminal arrangement of the DLC3 com-
plies with SAE J1962 and matches the ISO 9141±2 for-
mat.
SymbolTerminal DescriptionConditionSpecified Condition
SIL (7) ± SG (5)Bus º+º lineDuring transmissionPulse generation
CG (4) ± Body groundChassis groundAlwaysBelow 1 W
SG (5) ± Body groundSignal groundAlwaysBelow 1 W
BAT (16) ± Body groundBattery positiveAlways11 to 14 V
CANH (6) ± CANL (14)HIGH±level CAN bus lineIgnition switch OFF54 to 69 W
CANH (6) ± Battery positiveHIGH±level CAN bus lineIgnition switch OFF1 MW or higher
CANH (6) ± CG (4)HIGH±level CAN bus lineIgnition switch OFF1 kW or higher
CANL (14) ± Battery positiveLOW±level CAN bus lineIgnition switch OFF1 MW or higher
CANL (6) ± CG (4)LOW±level CAN bus lineIgnition switch OFF1 kW or higher
HINT:
Connect the cable of the hand±held tester to the DLC3, turn the
ignition switch ON and attempt to use the hand±held tester. If
the screen displays UNABLE TO CONNECT TO VEHICLE, a
problem exists in the vehicle side or the tester side.
If the communication is normal when the tool is connected
to another vehicle, inspect the DLC3 on the original ve-
hicle.
DID80±01
DI±46
± DIAGNOSTICSENGINE
240 Author: Date:
2005 SEQUOIA (RM1146U)
FAIL±SAFE CHART
If any of the following code is recorded, the ECM enters fail±safe mode.
DTC No.Fail±Safe OperationFail±Safe Deactivation Conditions
P0031
P0032
P0037
P0038
P0051
P0052
P0057
P0058
The heater circuit in which an abnormality is detected is
turned offIgnition switch OFF
P0100
P0102
P0103Ignition timing is calculated from engine speed and throttle
angleºPassº condition detected
P0110
P0112
P0113
Intake air temperature is fixed at 20°C (68°F)ºPassº condition detected
P0115
P0117
P0118
Engine coolant temperature is fixed at 80°C (176°F)ºPassº condition detected
P0120
P0121
P0122
P0123
P0220
P0222
P0223
P0607
P0657
P2102
P2103
P2111
P2112
P2118
P2119
P2135
If the Electronic Throttle Control System (ETCS) has a mal-
function, the ECM cuts off current to the throttle control
motor. The throttle control valve returns to a predetermined
opening angle (approximately 16) by the force of the return
spring. The ECM then adjusts the engine output by control-
ling the fuel injection (intermittent fuel±cut) and ignition tim-
ing in accordance with the accelerator pedal opening angle
to enable the vehicle to continue at a minimal speed.
If the accelerator pedal is depressed firmly and slowly, the
vehicle can be driven slowly. If the accelerator pedal is
depressed quickly, the vehicle may speed up and slow
down erratically.
ºPassº condition is detected and then the ignition switch is
turned OFF.
P0325
P0330Max. timing retardationIgnition switch OFF
P0351
P0352
P0353
P0354
P0355
P0356
P0357
P0358
Fuel cutºPassº condition detected
DID81±01
DI±48
± DIAGNOSTICSENGINE
242 Author: Date:
2005 SEQUOIA (RM1146U)
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
By reading the DATA LIST displayed on a hand±held tester, you can check values, including those of the
switches, sensors, and actuators, without removing any parts. Reading the DATA LIST as the first step of
troubleshooting is one method of shortening diagnostic time.
NOTICE:
In the table below, the values listed under Normal Conditions are for reference only. Do not depend
solely on these values when determining whether or not a part is faulty.
(a) Warm up the engine.
(b) Turn the ignition switch to OFF.
(c) Connect a hand±held tester to the DLC3.
(d) Turn the ignition switch to ON.
(e) Turn the tester ON.
(f) Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DATA LIST.
(g) Check the values by referring to the table below.
Hand±Held Tester DisplayMeasurement Item:Range
(Display)Normal Condition *Diagnostic Note
INJECTOR
Injection period of the No. 1 cylin-
der:
Min.: 0 ms, Max.: 32.64 ms
2.3 to 3.8 ms: Idling'
IGN ADVANCE
Ignition timing advance for No. 1
cylinder/
Min.: ±64 deg., Max.: 63.5 deg.
BTDC 4 to 17°: Idling'
CALC LOADCalculated load by ECM:
Min.: 0 %, Max.: 100 %11 to 21 %: Idling
12 to 22 %: Running without load
(2,500 rpm)
'
VEHICLE LOADVehicle load:
Min.: 0 %, Max.: 25700 %Actual vehicle load'
MAFAir flow rate from MAF meter:
Min.: 0 g/s, Max.: 655 g/s2.0 to 3.9 g/s: Idling
If the value approximately 0.0 g/s:
Mass air flow meter power
source circuit open
VG circuit open or short
If the value 160.0 g/s or more:
E2G circuit open
ENGINE SPDEngine speed:
Min.: 0 rpm, Max.: 16,383 rpm600 50 rpm: Idling'
VEHICLE SPDVehicle speed:
Min.: 0 km/h, Max.: 255 km/hActual vehicle speedSpeed indicated on speedometer
COOLANT TEMPEngine coolant temperature:
Min.: ±40C, Max.: 140C80 to 100°C
(176 to 212°F): After warming up
If the value ±40C (±40F): sen-
sor circuit open
If the value 140C (284F): sen-
sor circuit shorted
INTAKE AIRIntake air temperature:
Min.: ±40C, Max.: 140CEquivalent to ambient air tempera-
ture
If the value ±40C (±40F): sen-
sor circuit open
If the value 140C (284F): sen-
sor circuit shorted
SECONDARY AIRSecond air system status:
ON or OFFON: Secondary air system opera-
tion'
AIR±FUEL RATIOAir±fuel ratio:
Min.: 0, Max.: 1.9990.8 to 1.2: During idling'
EVAP VAPOR PRESEVAP vapor pressure:
Min.: ±8192 Pa, Max.: 8191 Pa0 Pa: Fuel tank cap removed'