DIDIR±01
DI±538
± DIAGNOSTICSAUTOMATIC TRANSMISSION
732 Author: Date:
2005 SEQUOIA (RM1146U)
MECHANICAL SYSTEM TESTS
1. PERFORM MECHANICAL SYSTEM TESTS
(a) Measure the stall speed.
The object of this test is to check the overall performance of the transmission and engine by measuring
the stall speeds in the D positions.
NOTICE:
Perform the test at the normal operating ATF (Automatic Transmission Fluid) temperature 50
to 80°C (122 to 176°F).
Do not continuously run this test for longer than 5 seconds.
To ensure safety, do this test in a wide, clear level area which provides good traction.
The stall test should always be carried out in pairs. One technician should observe the condi-
tions of wheels or wheel stoppers outside the vehicle while the other is doing the test.
(1) Chock all 4 wheels.
(2) Connect a hand±held tester to DLC3.
(3) Fully apply the parking brake.
(4) Using your left foot, keep the brake pedal firmly depressed.
(5) Start the engine.
(6) Shift into the D position. Press all the way down on the accelerator pedal with your right foot.
(7) Quickly read the stall speed at this time.
Stall speed: 2,200 ± 150 rpm
Evaluation:
ProblemPossible cause
(a) Stall engine speed is low in D position
Engine power output may be insufficient
Stator one±way clutch is not operating properly
HINT: If the value is less than the specified value by 600 rpm or
more, the torque converter could be faulty.
(b) Stall engine speed is high in D position
Line pressure is too low
Clutch No.1 (C
1) slipping
One±way clutch No.3 (F
3) is not operating properly
Improper fluid level
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±539
733 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Measure the time lag.
When the shift lever is shifted while the engine is idling, there will be a certain time lapse or lag before
the shock can be felt. This is used for checking the condition of the direct clutch, forward clutch, and
1st and reverse brake.
NOTICE:
Perform the test at the normal operating ATF (Automatic Transmission Fluid) temperature: 50
to 80°C (122 to 176°F).
Be sure to allow for a 1 minute interval between tests.
Perform the test three times, and measure the time lags. Calculate the average value of the three
time lags.
(1) Connect a hand±held tester to DLC3.
(2) Fully apply the parking brake.
(3) Start and warm up the engine and check idle speed.
Idle speed: approx. 700 rpm (In N position and A/C OFF)
(4) Shift the lever from the N to D position. Using a stop watch, measure the time from when the lever
is shifted until the shock is felt.
Time lag:
N " D Less than 1.2 seconds
(5) In the same manner, measure the time lag for N " R.
Time lag:
N " R Less than 1.5 seconds
Evaluation (If N " D time or N " R time lag is longer than the specified):
ProblemPossible cause
N " D time lag is longer than specified
Line pressure is too low
Clutch No.1 (C
1) worn
One±way clutch No.3 (F
3) is not operating properly
N " R time lag is longer than specified
Line pressure is too low
Clutch No.3 (C
3) worn
Brake No.4 (B
4) worn
One±way clutch No.1 (F
1) is not operating properly
DIDIU±01
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±543
737 Author: Date:
2005 SEQUOIA (RM1146U)
INITIALIZATION
1. RESET MEMORY
NOTICE:
Perform the RESET MEMORY (AT initialization) when replacing the automatic transmission
assy or ECM.
The RESET MEMORY can be performed only with the Hand±held tester.
HINT:
The ECM memorizes the condition that the ECT controls the automatic transmission assy and engine assy
according to those characteristics. Therefore, when the automatic transmission assy, engine assy, or ECM
has been replaced, it is necessary to reset the memory so that the ECM can memorize the new information.
Reset procedure is as follows.
(a) Turn the ignition switch off.
(b) Connect the hand±held tester to the DLC3.
(c) Turn the ignition switch to the ON position.
(d) Turn the hand±held tester main switch on.
(e) Select the item ºDIAGNOSIS/ENHANCED OBD IIº.
(f) Perform the reset memory procedure from the ENGINE menu.
DIDIZ±01
D14150
D13872DLC3
OBD II Scan Tool
(Hand±held Tester)
CAN VIM
D14151
DLC3
1314 1516 12 11 10 9 12345678 DI±562
± DIAGNOSTICSAUTOMATIC TRANSMISSION
756 Author: Date:
2005 SEQUOIA (RM1146U)
DIAGNOSIS SYSTEM
DESCRIPTION
When troubleshooting On±Board Diagnostic (OBD II) vehicles,
the vehicle must be connected to the OBD II scan tool (comply-
ing with SAE J1987). Various data output from the vehicle's
ECM can then be read.
OBD II regulations require that the vehicle's on±board comput-
er illuminates the Malfunction Indicator Lamp (MIL) on the
instrument panel when the computer detects a malfunction in:
1) The emission control system/components
2) The powertrain control components (which affect vehicle
emissions)
3) The computer
In addition, the applicable Diagnostic Trouble Codes (DTCs)
prescribed by SAE J2012 are recorded in the ECM memory.
If the malfunction does not reoccur in 3 consecutive trips, the
MIL turns off automatically but the DTCs remain recorded in the
ECM memory.
To check DTCs, connect the scan tool to the Data Link Connec-
tor 3 (DLC3) of the vehicle. The scan tool displays DTCs, the
freeze frame data and a variety of the engine data.
The DTCs and freeze frame data can be erased with the scan
tool (See page DI±565).
NORMAL MODE AND CHECK MODE
The diagnosis system operates in ºnormal modeº during normal
vehicle use. In normal mode, º2±trip detection logicº is used to
ensure accurate detection of malfunctions. ºCheck modeº is
also available to technicians as an option. In check mode,
º1±trip detection logicº is used for simulating malfunction symp-
toms and increasing the system's ability to detect malfunctions,
including intermittent malfunctions.
2±TRIP DETECTION LOGIC
When a malfunction is first detected, the malfunction is tempo-
rarily stored in the ECM memory (1st trip). If the ignition switch
is turned OFF and then ON again, and the same malfunction is
detected again, the MIL will illuminate.
D14152
DTC was set.
0.5 sec. 0.5 sec. 0.5 sec.
: Freeze frame data which can be read
D14151
DLC3
1314 1516 12 11 10 9 12345678
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±563
757 Author: Date:
2005 SEQUOIA (RM1146U)
FREEZE FRAME DATA
Freeze frame data records the engine conditions (fuel system,
calculated load, engine coolant temperature, fuel trim, engine
speed, vehicle speed, etc.) when a malfunction is detected.
When troubleshooting, freeze frame data can help determine
if the vehicle was running or stopped, if the engine was warmed
up or not, if the air/fuel ratio was Lean or Rich, and other data
from the time the malfunction occurred.
The hand±held tester records freeze frame data in five different
instances: 1) 3 times before the DTC is set, 2) once when the
DTC is set, and 3) once after the DTC is set. These data can be
used to simulate the vehicle's condition around the time when
the malfunction occurred. The data may help find the cause of
the malfunction, or judge if the DTC is being caused by a tempo-
rary malfunction or not.
DLC3 (Data Link Connector 3)
The vehicle's ECM uses the ISO 15765±4 for communication
protocol. The terminal arrangement of the DLC3 complies with
SAE J1962 and matches the ISO 15765±4 format.
HINT:
Connect the cable of the hand±held tester to the DLC3, turn the
ignition switch ON and attempt to use the hand±held tester. If
the screen displays UNABLE TO CONNECT TO VEHICLE, a
problem exists in the vehicle side or the tester side.
If the communication is normal when the tool is connected to
another vehicle, inspect the DLC3 on the original vehicle.
If the communication is still impossible when the tool is con-
nected to another vehicle, the problem is probably in the tool it-
self. Consult the Service Department listed in the tool's instruc-
tion manual.
SymbolTerminal No.NameReference terminalResultCondition
SIL7Bus º+º line5 ± Signal groundPulse generationDuring transmission
CG4Chassis groundBody groundBelow 1 WAlways
SG5Signal groundBody groundBelow 1 WAlways
BAT16Battery positiveBody ground11 to 14 VAlways
CANH6HIGH±level CAN
bus lineCANL54 to 69 WIG switch OFF
CANH6HIGH±level CAN
bus lineBattery positive1 MW or higherIG switch OFF
CANH6HIGH±level CAN
bus lineCG1 kW or higherIG switch OFF
CANL14LOW±level CAN
bus lineBattery positive1 MW or higherIG switch OFF
CANL14LOW±level CAN
bus lineCG1 kW or higherIG switch OFF
DIDJ0±01
D13872DLC3
OBD II Scan Tool
(Hand±held Tester)
CAN VIM
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±565
759 Author: Date:
2005 SEQUOIA (RM1146U)
DTC CHECK / CLEAR
1. CHECK DTC
DTCs which are stored in the ECM can be displayed with the
hand±held tester or generic OBD II scan tool.
These scan tools can display pending DTCs and current DTCs.
Some DTC aren't stored if the ECM doesn't detect a malfunc-
tion during consecutive driving. However, the detected mal-
function during once driving is stored as pending DTC.
(a) Connect the hand±held tester to the Controller Area Net-
work Vehicle Interface Module (CAN VIM). Then connect
the CAN VIM to the Data Link Connector 3 (DLC3).
(b) Turn the ignition switch ON.
(c) Enter the following menus: DIAGNOSIS / ENHANCED
OBD II / DTC INFO / CURRENT CODES (or PENDING
CODE).
(d) Confirm the DTCs and freeze frame data and then write
them down.
(e) See page DI±573 to confirm the details of the DTCs.
NOTICE:
When simulating a symptom with the scan tool to check for
DTCs, use normal mode. For codes on DIAGNOSTIC
TROUBLE CODE CHART subject to º2±trip detection log-
icº, perform the following actions.
Turn the ignition switch OFF after the symptom is simulated
once. Then repeat the simulation process again. When the
problem has been simulated twice, the MIL illuminates and the
DTCs are recorded in the ECM.
2. CLEAR DTC
(a) Connect the hand±held tester to the CAN VIM. Then con-
nect the CAN VIM to the DLC3.
(b) Turn the ignition switch ON.
(c) Enter the following menus: DIAGNOSIS / ENHANCED
OBD II / DTC INFO / CLEAR CODES and press YES.
DIDJ1±01
D13872DLC3
OBD II Scan Tool
(Hand±held Tester)
CAN VIM
D14153
ON
OFF
0.13 seconds0.13 seconds DI±566
± DIAGNOSTICSAUTOMATIC TRANSMISSION
760 Author: Date:
2005 SEQUOIA (RM1146U)
CHECK MODE PROCEDURE
DESCRIPTION
Check mode has a higher sensitivity to malfunctions and can
detect malfunctions that normal mode cannot detect. Check
mode can also detect all the malfunctions that normal mode can
detect. In check mode, DTCs are detected with 1±trip detection
logic.
CHECK MODE PROCEDURE
(a) Make sure that the items below are true:
(1) Battery positive voltage 11 V or more
(2) Throttle valve fully closed
(3) Transmission in the P or N position
(4) A/C switched OFF
(b) Turn the ignition switch OFF.
(c) Connect the hand±held tester together with the Controller
Area Network Vehicle Interface Module (CAN VIM) to the
DLC3.
(d) Turn the ignition switch ON.
(e) Enter the following menus: DIAGNOSIS / ENHANCED
OBD II / CHECK MODE.
(f) Change the ECM to check mode. Make sure the MIL
flashes as shown in the illustration.
NOTICE:
All DTCs and freeze frame data recorded will be erased if:
1) the hand±held tester is used to change the ECM from
normal mode to check mode or vice±versa; or 2) during
check mode, the ignition switch is turned from ON to ACC
or LOCK.
Before check mode, make notes of the DTCs and freeze
frame data.
(g) Start the engine. The MIL should turn off after the engine
starts.
(h) Perform ºMONITOR DRIVE PATTERNº for the ECT test
(See page DI±551).
(Or, simulate the conditions of the malfunction described
by the customer).
(i) After simulating the malfunction conditions, use the
hand±held tester diagnosis selector to check the DTC
and freeze frame data.
DIDJ3±01
DI±570
± DIAGNOSTICSAUTOMATIC TRANSMISSION
764 Author: Date:
2005 SEQUOIA (RM1146U)
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
According to the DATA LIST displayed by the OBD II scan tool or hand±held tester, you can read the value
of the switch, sensor, actuator and so on without parts removal. Reading the DATA LIST as the first step of
troubleshooting is one method to shorten labor time.
(a) Warm up the engine.
(b) Turn the ignition switch off.
(c) Connect the OBD II scan tool or hand±held tester to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Push the ºONº button of the OBD II scan tool or the hand±held tester.
(f) When you use the hand±held tester:
Select the item ºDIAGNOSIS / ENHANCED OBD II / DATA LISTº.
(g) According to the display on the tester, read the ºDATA LISTº.
ItemMeasurement Item/
Range (display)Normal ConditionDiagnostic Note
STOP LIGHT SWStop light SW Status/
ON or OFFBrake Pedal is depressed: ON
Brake Pedal is released: OFF±
PNP SW [NSW]PNP SW Status/
ON or OFFShift lever position is;
P and N: ON
Except P and N: OFF
When the shift lever position dis-
played on the hand±held tester dif-
fers from the actual position, ad-
justment of the PNP switch or the
shift cable may be incorrect.
HINT:
When the failure still occurs even
after adjusting these parts,
See page DI±576.
LOWPNP SW Status/
ON or OFF
Shift lever position is 2: OFF
O
Shift position L switch Push: ON
O
Shift position L switch Push: OFF
=
2NDPNP SW Status/
ON or OFFShift lever position is;
2 and L: ON
Except 2 and L: OFF
=
3RDPNP SW Status/
ON or OFFShift lever position is;
3: ON
Except 3: OFF
=
DRIVEPNP SW Status/
ON or OFFShift lever position is;
D: ON
Except D: OFF
=
REVERSEPNP SW Status/
ON or OFFShift lever position is;
R: ON
Except R: OFF
=
OVERDRV CUT SW2O/D SW Status/
ON or OFF
IG SW ON: ON
O
O/D SW Push: OFF
O
O/D SW Push: ON
±
SHIFTActual Gear Position/
1st, 2nd, 3rd, 4th or 5th
Shift lever position is;
L: 1st
2: 1st or 2nd
3: 1st, 2nd or 3rd
4(O/D OFF): 1st, 2nd, 3rd or 4th
D: 1st, 2nd, 3rd, 4th or 5th
±