Page 394 of 1897
BO2PV-01
H12176
2 Clips
H121774 Clips
H12178
4 Clips
H12181
BO-90
- BODYINSTRUMENT PANEL
1875 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE FRONT SEATS
(See page BO-105 or BO-1 12)
2. REMOVE FRONT DOOR WEATHERSTRIPS
3. REMOVE FRONT PILLAR GARNISHES
4. REMOVE STEERING WHEEL PAD
(See page SR-12)
5. REMOVE COLUMN COVERS
6. REMOVE LOWER FINISH PANEL
Using a screwdriver, remove the lower finish panel.
HINT:
Tape the screwdriver tip before use.
7. REMOVE NO. 1 LOWER PANEL
(a) Remove the 2 screws and hood lock release lever.
(b) Using a screwdriver, remove the No. 1 lower panel.
HINT:
Tape the screwdriver tip before use.
8. REMOVE LH LOWER INSERT
9. REMOVE NO. 2 HEATER TO REGISTER DUCT
Remove the 2 clips and heater to register duct.
10. REMOVE NO. 1 REGISTER
Using a screwdriver, remove the No. 1 register, then disconnect
the connectors.
HINT:
Tape the screwdriver tip before use.
11. REMOVE STEERING COLUMN
(See page SR-12)
12. REMOVE NO. 2 UNDER COVER
13. DISCONNECT AIRBAG CONNECTOR
(a) Using a screwdriver, pry out the glove compartment door
finish plate inside the lower panel.
HINT:
Tape the screwdriver tip before use.
(b) Remove the connector from the the glove compartment
door finish plate.
(c) Disconnect the airbag connector.
Page 399 of 1897
BO2OZ-01
H10388
H12121
2 Clips
Clip
N01422
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO-35
1820 Author: Date:
2001 AVALON (RM808U)
ADJUSTMENT
1. ADJUST LUGGAGE COMPARTMENT DOOR
(a) Using a clip remover, remove the 15 clips and luggage
compartment door cover.
(b) For forward/rearward and left/right adjustment loosen the
bolts.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
(c) For vertical adjustment of the front end of the door, in-
crease or decrease the number of washers between the
hinge and the door.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
2. ADJUST DOOR LOCK STRIKER
(a) Remove the LH and RH rear floor finish side plates.
(b) Remove the rear floor finish plate.
(c) Loosen the bolts to adjust.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
Page 400 of 1897
BO2OW-02
H15908
Rear SeatbackRear Seat Cushion
Upper Back Silencer
w/ Speaker:
High-mounted Stop Light
Luggage Compartment Door
Luggage Compartment
Weatherstrip
Luggage Compartment
Door Hinge Arm
w/o Speaker:
High-mounted
Stop Light
Rear Seat Belt Bezel
Rear Seat Belt Bezel
LH Roof Side
Inner Garnish
CRS Tether Anchor
Bracket Cover
Package Tray Trim
RH Roof Side Inner GarnishPin
Torsion Bar
Torsion Bar Clamp
RH Inner Luggage
Compartment Trim CoverFront LH Luggage Compartment
Trim Cover
LH Inner Luggage
Compartment Trim Cover
Front Luggage
Compartment
Trim Cover
Luggage Compartment Side Tray
Luggage Compartment
Floor Mat
Luggage Compartment
Side Cover
Luggage Compartment Door
Cover
No. 1 Luggage Compartment
Trim Hook
RH Rear Floor
Finish Side Plate
Rear Floor
Finish Plate
No. 1 Luggage
Compartment Trim Hook
Spare Wheel Cover Clamp
Luggage Compartment
Door Lock Cylinder
Rear Combination
Light
Spare Wheel CoverLH Rear Floor
Finish Side Platex4
x3
Backup Light
Rear Combination Light
Luggage Compartment Door Striker
Backup
Light
x3x4
Luggage Compartment Door LockLicense Plate Light
N´m (kgf´cm, ft´lbf) : Specified torque
7.8 (80, 69 in.´lbf)
7.8 (80, 69 in.´lbf)
Luggage
Compartment
Outside
Garnish
41 (420, 30)
41 (420, 30)
No. 1 Upper Back Panel Hole Cover
Room Partition
Reinforcement
Door Inside
Handle Bezel
5.4 (55, 48 in.´lbf)
Luggage Door Lock
Opener Assembly
5.4 (55, 48 in.´lbf)
BO-30
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1815 Author: Date:
2001 AVALON (RM808U)
LUGGAGE COMPARTMENT DOOR AND HINGE
COMPONENTS
Page 401 of 1897
BO2OY-02
H12125
H121263 Clips
H12127
BO-34
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1819 Author: Date:
2001 AVALON (RM808U)
DISASSEMBLY
1. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
(a) Disconnect the control links from the luggage compart-
ment door lock cylinder and door lock opener assembly.
(b) w/ Power door opener:
Disconnect the connector.
(c) Remove the 2 bolts and door lock.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(d) Remove the door lock cover from the door lock.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door
lock.
2. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
OPENER ASSEMBLY
Remove the bolt and luggage compartment door lock opener
assembly.
3. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
CYLINDER
4. REMOVE LUGGAGE COMPARTMENT DOOR OUT-
SIDE GARNISH
(a) Remove the nut.
(b) Remove the luggage compartment door outside garnish
by compressing clips from the inside to disengage them.
5. REMOVE BACKUP LIGHTS
6. REMOVE LICENSE PLATE LIGHTS
(a) Disconnect the connectors.
(b) Using a screwdriver, remove the license plate lights.
HINT:
Tape the screwdriver tip before use.
Page 420 of 1897
BO2PI-01
H12128
:7 Clips
H12156
Protective
Tape
H12157
- BODYQUARTER WINDOW GLASS
BO-65
1850 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE REAR SEAT (See page BO-120)
2. REMOVE REAR DOOR OPENING TRIM
3. REMOVE ROOF SIDE INNER GARNISH
Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
4. REMOVE QUARTER WINDOW GLASS
(a) Insert a piano wire between body and glass and let it pass
through.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(c) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas as shown in the illustration, leaving the
adhesive where the clips are.
Page 431 of 1897
BO2556
- BODYREAR DOOR
BO-23
1808 Author: Date:
2001 AVALON (RM808U)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.
Page 432 of 1897
BO2OS-01
H12120
Door Lock Striker
Rear Guide Bracket
Garnish
23 (230, 17)
Rear Door
Window Guide
Rear Door Weatherstrip
Rear Door Glass Run
Rear Door Glass
Outside Handle
5.4 (55, 48 in.´lbf)
5.4 (55, 48 in.´lbf)
Door Lock
Door Lock ProtectorRear Door Outside
Lower Moulding
Door Speaker Board
25 (260, 19)
25 (260, 19)25 (260, 19)
7.8 (80, 69 in.´lbf)
Door Check
25 (260, 19)
Door Hinge
Inside Handle
Inside Handle Bezel
Service Hole Cover
Rear Door Belt Moulding
Cover
Upper Armrest Base Panel
Power Window
Switch
Rear Door ArmrestRear Door
Inner Weatherstrip
Door Trimx13
x7
Window Regulator
Guide Assembly
Window Regulator Motor
5.4 (55, 48 in.´lbf)
Rear Door Trim Pocket
: Specified torqueN´m (kgf´cm, ft´lbf)
Precoated Part
5.4 (55, 48 in.´lbf)
4.9 (50, 43 in.´lbf)
Guide Piece Plate
BO-16
- BODYREAR DOOR
1801 Author: Date:
2001 AVALON (RM808U)
REAR DOOR
COMPONENTS
Page 436 of 1897
H12118
BO-20
- BODYREAR DOOR
1805 Author: Date:
2001 AVALON (RM808U)
13. REMOVE REAR DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
NOTICE:
Be careful not to drop the door glass.
(c) Pull the door glass upward to remove it.
14. REMOVE WINDOW REGULATOR ASSEMBLY
(a) Disconnect the connector, then remove the 4 nuts and
window regulator assembly.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
HINT:
Remove the window regulator assembly through the service
hole.
(b) Using a torx driver, remove the 3 torx screws and window
regulator motor from the window regulator guide assem-
bly.
HINT:
At the time of reassembly, please refer to the following
items.
Apply MP grease to the glass guide and rollers of window
regulator assembly.
After installing the window regulator assembly, window
regulator assembly need to be re-initialized.
Refer to BE-80.
15. REMOVE DOOR LOCK
(a) Disconnect the control link from the outside handle.
(b) Disconnect the connector.
(c) Remove the 3 torx screws and door lock.
Torque:
Bolt: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
Screw: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
HINT:
Remove the door lock through the service hole.
HINT:
At the time of reassembly, please refer to the following item.
Apply adhesive to 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equiva-
lent
(d) Remove the 2 screws and door lock protector from the
door lock.
