Page 1469 of 1897
MA01M-02
P00495
Inside Outside
- MAINTENANCEENGINE
MA-5
47 Author: Date:
2001 AVALON (RM808U)
ENGINE
INSPECTION
HINT:
Inspect these items when the engine is cold.
1. REPLACE TIMING BELT (See page EM-15)
2. INSPECT DRIVE BELTS
(See pages CH-1, SR-3 and AC-17)
3. REPLACE SPARK PLUGS (See page IG-1)
4. INSPECT AIR FILTER
(a) Visually check that the air filter is not excessively dirty or
oily.
(b) Clean the air filter with compressed air.
First blow from the inside thoroughly, then blow off the
outside of the air filter.
5. REPLACE AIR FILTER
Replace the air filter with a new one.
6. REPLACE ENGINE OIL AND OIL FILTER
(See page LU-3)
7. REPLACE ENGINE COOLANT (See page CO-2)
8. REPLACE GASKET IN FUEL TANK CAP
(See page EC-6)
9. INSPECT FUEL LINES AND CONNECTIONS
(See page EC-6)
10. INSPECT EXHAUST PIPES AND MOUNTINGS
(See page EC-14)
11. ADJUST VALVE CLEARANCE (See page EM-4)
Page 1475 of 1897

MA003-12
MA-4
- MAINTENANCEUNDER HOOD
46 Author: Date:
2001 AVALON (RM808U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the ºFULLº and ºLOWº lines on the see-through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE FLUID LEVEL
Check that the brake fluid level is near the upper level line on the see-through reservoirs.
7. ENGINE DRIVE BELTS
Check drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
Check the level.
The level should be in the ºHOTº or ºCOLDº range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from ºPº to ºLº,
and then shift into ºPº position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re-insert the dipstick and check that the
fluid level is in the ºHOTº range.
(d) Do this check with the fluid at normal driving temperature (70 - 80°C, 158 - 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, have the cause located
and corrected.
Page 1537 of 1897
PP0V6-02
- PREPARATIONSTEERING
PP-47
97 Author: Date:
2001 AVALON (RM808U)
EQUIPMENT
Belt tension gaugeDrive belt
Caliper gaugePS vane pump
Vernier calipersPS vane pump
Dial indicatorPS gear
Feeler gaugePS vane pump
MicrometerPS vane pump
Torque wrench
Page 1548 of 1897
SS05V-08
- SERVICE SPECIFICATIONSAIR CONDITIONING
SS-39
155 Author: Date:
2001 AVALON (RM808U)
AIR CONDITIONING
SERVICE DATA
Refrigerant charge volume600 ± 50 g (21.16 ± 1.76 oz.)
Drive belt tension-
New belt165 ± 22lbf
Used belt88 ± 22 lbf
Idle-up speed-
Magnetic clutch not engaged700 ± 50 rpm
Magnetic clutch engaged700 ± 50 rpm
Magnetic clutch clearance0.5 ± 0.15 mm (0.020 ± 0.0059 in.)
Page 1549 of 1897
SS05W-07
SS-40
- SERVICE SPECIFICATIONSAIR CONDITIONING
156 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Condenser x Disaharge hose5.45548 in.´lbf
Condenser x Liquid tube5.45548 in.´lbf
Expansion valve x Evaporator5.45548in.´lbf
Compressor x Engine2525018
Compressor x Compressor bracket2525018
Drive belt adjusting bar bracket x Compressor2525018
Pivot bolt5656041
Adjusting lock bolt1818513
Pressure switch x Liquied tube101007
Pressure plate x Compressor13.21359
Page 1556 of 1897

SS-38
- SERVICE SPECIFICATIONSBODY
154 Author: Date:
2001 AVALON (RM808U) FRONT WIPER AND WASHER
---
Wiper arm x Wiper motor and link assembly2424818
Wiper motor and link assembly x Body7.07162 in.´lbf
Wiper motor x Wiper link7.57666 in.´lbf
SLIDING ROOF---
Sliding roof glass assembly x Drive cable4.04135 in.´lbf
Drive gear x Body5.45548 in.´lbf
Sliding roof bracket x Body5.45548 in.´lbf
Sliding roof bracket x Sliding roof assembly5.45548 in.´lbf
Sliding roof assembly x Body5.45548 in.´lbf
INSTRUMENT PANEL---
Front passenger airbag assembly x Instrument panel reinforcement2020415
Steering wheel set nut5051037
FRONT SEAT---
Front seat assembly x Body3737527
Front seat cushion x Front seat adjuster1818513
Front seatback x Front seat adjuster4344032
Front seatback x Center armrest4142030
REAR SEAT---
Rear seatback x Center armrest5.96052 in.´lbf
Rear seatback x Body Center4142030
Rear seatback x Body LH, RH Side1818513
SEAT BELT---
Front seat outer belt shoulder anchor x Adjuster anchor4142030
Front seat outer belt floor anchor x Body4142030
Front seat outer belt retractor x Body Upper bolt7.57666 in.´lbf
Front seat outer belt retractor x Body Lower bolt4142030
Front seat adjustable anchor x Body4142030
Front seat inner belt x Seat adjuster4142030
Front seat center belt x Seat adjuster4142030
Rear seat outer belt floor anchor x Body4142030
Rear seat outer belt retractor x Body4142030
Page 1559 of 1897
SS0ET-02
SS-22
- SERVICE SPECIFICATIONSCHARGING
138 Author: Date:
2001 AVALON (RM808U)
CHARGING
SERVICE DATA
BatterySpecific gravity
(Except maintenance-free battery) at 20°C (68°F)
Voltage
(Maintenance-free battery) at 20°C (68°F)
1.25 - 1.29
12.5 - 12.9 V
Drive beltTension
New belt
Used belt
175 ± 5 lbf
115 ± 20 lbf
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12 V 100 A
2.1 - 2.5 W
14.2 - 14.4 mm (0.559 - 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage regulatorRegulating voltage13.2 - 14.8 V
Page 1568 of 1897

SS-10
- SERVICE SPECIFICATIONSENGINE MECHANICAL
126 Author: Date:
2001 AVALON (RM808U) Engine coolant drain union x Cylinder block
3940029
Water seal plate x Cylinder block1818013
Oil filter union x Cylinder block3031022
Water inlet housing x Cylinder block88069 in.´lbf
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block2829021
A/C compressor housing bracket x Cylinder block2525018
Generator bracket x Cylinder block4344032
Drive plate x Crankshaft8385061
Transaxle x Engine6465047
No.1 oil pan x Transaxle37.238027
Drive plate x Torque convertor clutch4142030
Flywheel housing under cover x Transaxle7.88069 in.´lbf
Rear engine mounting insulator x Cylinder block6465047
Front engine mounting insulator x Cylinder block6465047
Engine moving control rod x RH engine mounting bracket6465047
Engine moving control rod x RH fender apron6465047
RH engine mounting stay x Water outlet3232023
RH engine mounting stay x Engine moving control rod3232023
RH engine mounting stay x No.2 RH engine mounting bracket3232023
Front engine mounting insulator x Front frame Silver color bolt
Green color bolt44
66450
67032
49
Engine mounting absorber x Front frame4849035
Engine mounting absorber x Transaxle4849035
Rear engine mounting insulator x Front frame6667048
LH engine mounting insulator x Transaxle6465047
PS pump x PS pump bracket4344031
A/C compressor x Housing bracket25.526019
A/C compressor x No.1 oil pan25.526019
Generator adjusting bar x Drive belt adjusting bar bracket1818513
Fuel inlet hose x Fuel filter2930021
Front exhaust pipe support bracket x No.1 oil pan20.621015
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
Center exhaust pipe x Tailpipe5657041
Front exhaust pipe bracket x Sub frame3333024
Front exhaust pipe support bracket x Front exhaust pipe stay3333024