Page 1571 of 1897
SS0EN-01
SS-16
- SERVICE SPECIFICATIONSLUBRICATION
132 Author: Date:
2001 AVALON (RM808U)
LUBRICATION
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 43 psi) or more
294 - 539 kPa (3.0 - 5.5 kgf/cm2, 43 - 78 psi)
Oil pumpSide clearance STD
Maximum
Body clearance STD
Maximum
Tip clearance STD
Maximum0.030 - 0.090 mm (0.0012 - 0.0035 in.)
0.15 mm (0.0059 in.)
0.100 - 0.175 mm (0.0039 - 0.0069 in.)
0.30 mm (0.0118 in.)
0.110 - 0.240 mm (0.0043 - 0.0094 in.)
0.35 mm (0.0138 in.)
Page 1572 of 1897
SS0EO-01
- SERVICE SPECIFICATIONSLUBRICATION
SS-17
133 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pressure switch x Cylinder block131309
No.2 oil pan x Drain plug4546033
Oil pump x Relief valve plug36.837537
Oil pump x Cylinder block 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
Oil pan baffle plate x No.1 oil pan88069 in.´lbf
No.1 oil pan x Cylinder block19.520014
No.1 oil pan x Oil pump 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
No.1 oil pan x Rear oil seal retainer88069 in.´lbf
No.1 oil pan x Transaxle37.238027
Oil strainer x Main bearing cap88069 in.´lbf
Oil strainer x Oil pump88069 in.´lbf
No.2 oil pan x No.1 oil pan88069 in.´lbf
Flywheel housing under cover x Transaxle7.88069 in.´lbf
A/C compressor housing bracket x Cylinder block2525018
PS pump x PS pump bracket43.144032
PS pump drive belt adjusting strut x PS pump43.144032
PS pump drive belt adjusting strut x Oil pump43.144032
Exhaust pipe bracket x No.1 oil pan2121015
Page 1577 of 1897
SS04X-06
SS-28
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
144 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT AXLE
Hub nut1031,05076
Tie rod end lock nut7475054
Steering knuckle x Shock absorber2112,150156
Steering knuckle x Brake caliper1071,09079
Steering knuckle x Tie rod end4950036
Axle hub x Drive shaft2943,000217
Lower ball joint x Lower suspension arm1271,30094
Lower ball joint x Steering knuckle1231,25090
Steering knuckle x Dust cover8.38574 in.´lbf
ABS speed sensor set bolt8.08271 in.´lbf
FRONT DRIVE SHAFT
Drive shaft center bearing lock bolt3233024
FRONT SUSPENSION
Suspension support x Body8082059
Suspension support x Piston rod4950036
Flexible hose and ABS speed sensor wire harness x Shock absorber2930022
Lower suspension arm set bolt2062,100152
Stabilizer bar bracket x Suspension member1919514
Stabilizer bar link set nut3940029
REAR AXLE
Hub nut1031,05076
Brake caliper x Rear axle carrier4747534
Axle hub set bolt8082059
Shock absorber x Rear axle carrier New nut
Reused nut (Apply engine oil to the threads.)255
1962,600
2,000188
145
No. 1, No. 2 lower suspension arm x Rear axle carrier1811,850134
Strut rod x Rear axle carrier11 31,15083
ABS speed sensor set bolt8.08271 in.´lbf
REAR SUSPENSION
ABS speed sensor wire harness x Shock absorber5.45548 in.´lbf
Flexible hose x Shock absorber2930022
Rear seat belt set bolt4142030
Rear seatback set bolt1818513
Suspension support x Body3940029
Suspension support x Piston rod4950036
Center exhaust pipe set bolt4344032
Parking brake cable set bolt5.45548 in.´lbf
No. 2 lower suspension arm lock nut5657041
No. 1, No. 2 lower suspension arm x Suspension member1811,850134
Strut rod x Body11 31,15083
Suspension member x Body5152038
Suspension member lower stopper x Body3839028
Page 1579 of 1897
SS0EJ-02
SS-12
- SERVICE SPECIFICATIONSSFI
128 Author: Date:
2001 AVALON (RM808U)
SFI
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum301 - 347 kPa (3.1 - 3.5 kgf/cm2, 44 - 50 psi)
Fuel pumpResistance at 20°C (68°F)0.2 - 3.0 W
InjectorResistance at 20°C (68°F)
Injection volume
Difference between each cylinder
Fuel leakage13.4 - 14.2 W
60 - 73 cm3 (3.4 - 4.5 cu in.) per 15 sec.
13 cm3 (0.8 cu in.) or less
1 drop or less per 12 minutes
MAF meterResistance (THA - E2) at -20°C (-4°F)
at 20°C (68°F)
at 60°C (140°F)13.6 - 18.4 kW
2.21 - 2.69 kW
0.49 - 0.67 kW
Throttle bodyThrottle opener setting speed1,100 - 1,700 rpm
Throttle
position
sensorResistance
Throttle valve fully closed VTA - E2
Throttle valve fully open VTA - E2
- VC - E2
0.2 - 6.3 kW
2.0 - 10.2 kW
2.5 - 5.9 kW
Camshaft
timing oil control
valveResistance at 20°C (68°F)6.9 - 7.9 W
VSV for EVAPResistance at 20°C (68°F)27 - 33 W
VSV for ACISResistance at 20°C (68°F)33 - 39 W
VSV for canister
closed valveResistance at 20°C (68°F)
at 120°C (248°F)25 - 30 W
33 - 42 W
VSV for pressure
switching valveResistance at 20°C (68°F)
at 120°C (248°F)37 - 44 W
51 - 62 W
Vapor
Pressure
SensorPower source voltage4.5 - 5.5 V
ECT sensorResistance at -20°C (-4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 - 20 kW
4 - 7 kW
2 - 3 kW
0.9 - 1.3 kW
0.4 - 0.7 kW
0.2 - 0.4 kW
A/F sensorHeater coil resistance at 20°C (68°F)
at 800°C (1472°F)0.8 - 1.4 W
1.8 - 3.2 W
Heated
oxygen sensorHeater coil resistance at 20°C (68°F)
at 800°C (1472°F)11 - 16 W
23 - 32 W
Fuel cut rpmFuel return rpm1,200 rpm
Page 1580 of 1897
SS0EK-02
- SERVICE SPECIFICATIONSSFI
SS-13
129 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel line (Union bolt type)2930021
Fuel line (Flare nut type) using SST2828521
Fuel pump assembly x Fuel tank44035 in.´lbf
Fuel filter x Fuel pump bracket2.02017 in.´lbf
Fuel pressure regulator x Fuel pump bracket2.02017 in.´lbf
Delivery pipe x Intake manifold101007
No.1 fuel pipe x Intake manifold19.520014
Fuel tank band x Body3940029
Throttle body x Throttle body bracket19.520014
Throttle body x Air intake chamber19.520014
Throttle body x No.1 intake air control valve6.97061 in.´lbf
Camshaft timing oil control valve x Cylinder head7.58066 in.´lbf
No.2 intake air control valve x Air intake chamber14.514510
ECT sensor x Water outlet2020014
Knock sensor x Cylinder block3940029
A/F sensor x Exhaust manifold4444032
Heated oxygen sensor x Exhaust pipe4444031
Page 1581 of 1897
SS0G9-03
SS-32
- SERVICE SPECIFICATIONSSTEERING
148 Author: Date:
2001 AVALON (RM808U)
STEERING
SERVICE DATA
DRIVE BELT
Drive belt tension* New belt120 - 185 lbf
Drive belt tension* Used belt95 - 135 lbf
POWER STEERING FLUID
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,845 kPa (80 kgf/cm2, 1,138 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedReference5.9 N´m (60 kgf´cm, 52 in.´lbf)
POWER STEERING VANE PUMP
Vane pump rotating torque0.3 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
Oil clearance between pump shaft and bushing STD0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Clearance between the rotor groove and plateMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
None14.999 - 15.001 mm (0.59051 - 0.59059 in.)
114.997 - 14.999 mm (0.59043 - 0.59051 in.)
214.995 - 14.997 mm (0.59035 - 0.59043 in.)
314.993 - 14.995 mm (0.59027 - 0.59035 in.)
414.991 - 14.993 mm (0.59020 - 0.59027 in.)
Spring free length Minimum32.3 mm (1.272 in.)
POWER STEERING GEAR
Steering rack runout Maximum0.03 mm (0.0012 in.)
Total preload (Control valve rotating torque)0.8 - 1.4 N´m (8 - 14 kgf´cm, 6.9 - 12.2 in.´lbf)
*: For use with belt tension gauge
Page 1582 of 1897
SS0GA-06
- SERVICE SPECIFICATIONSSTEERING
SS-33
149 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
TILT STEERING COLUMN
Tilt lever lock shaft9.09078 in.´lbf
Turn signal bracket x Steering column upper tube7.57565 in.´lbf
Shift lever housing x Column tube assembly101007
Shift lever set bolt1111 08
Shift lock solenoid bracket x Shift lever housing3.43530 in.´lbf
Shift lock switch guide2.82925 in.´lbf
Universal joint assembly x Main shaft assembly3536026
Steering column assembly set nut2526019
Intermediate shaft sub-assembly x Control valve shaft3536026
Universal joint assembly x Intermediate shaft sub-assembly3536026
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
POWER STEERING VANE PUMP
Rear housing set bolt1717012
Pressure port union8385062
Suction port union set bolt131309
Front bracket x Rear bracket4344032
Vane pump pulley set nut4445033
Pressure feed tube x PS vane pump assembly5253038
Oil pressure switch2121015
PS vane pump set bolt A bolt29 (43)300 (440)22 (32)
PS vane pump set bolt B bolt4344032
Pressure feed tube x Pressure feed tube23 (25)230 (250)17 (18)
Clamp plate set nut7.88069 in.´lbf
POWER STEERING GEAR
Control valve housing set bolt1818013
Self-locking nut2525018
Rack housing cap5960043
Rack guide spring cap lock nut50 (69)510 (700)37 (51)
Rack x Rack end60 (83)610 (850)45 (61)
Tie rod end lock nut7475054
Turn pressure tube union nut12 (13)120 (130)9 (9)
PS gear assembly set bolt1811,850134
Stabilizer bar set bolt1919014
Pressure feed and return tubes x Control valve housing28 (25)290 (250)21 (18)
Pressure feed tube clamp plate set nut101007
Intermediate shaft sub-assembly x Control valve shaft3536026
Tie rod end x Steering knuckle4950036
( ): For use without SST
Page 1592 of 1897
SF06F-03
B04803
New Gasket
S05052
Seal
Packing
Rubber Seal
Packing
- SFIACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)
SF-59
1168 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL NO.1 INTAKE AIR CONTROL VALVE
(See pages SF-40 and SF-42)
2. INSTALL NO.2 INTAKE AIR CONTROL VALVE
(a) Install the No.2 intake air control valve.
(1) Install a new gasket to the air intake chamber.
(2) Apply a light coat of engine oil to the rubber por-
tions.
(3) Apply seal packing to the positions of the intake air
control valve shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent
(4) Install the intake air control valve, DLC1 bracket,
ground strap and cable with the 4 nuts.
Torque: 14.5 N´m (145 kgf´cm, 10 ft´lbf)
(b) Connect the DLC1.
(c) Connect the actuator vacuum hose.
