BRC-110
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
Inspection 15 CAN Communication Circuit, ESP/TCS/ABS Control Unit and
Steering Wheel Angle Sensor
EFS001C6
Inspection procedure
1. SELF-DIAGNOSIS RESULT CHECK 1
Check the self-diagnosis results.
Are any items other than above indicated in self-diagnosis results?
YES >> Repair or replace affected items.
NO >> GO TO 2.
2. CHECK HARNESS AND CONNECTORS BETWEEN ESP/TCS/ABS CONTROL UNIT AND STEERING
WHEEL ANGLE SENSOR.
1. Turn the ignition switch OFF, and disconnect the battery nega-
tive terminal.
2. Disconnect the ESP/TCS/ABS control unit connector and the
steering wheel angle sensor connector.
3. Check the harness between the ESP/TCS/ABS control unit
(vehicle-side connector B111) and the steering wheel angle sen-
sor (vehicle-side connector M81) for open and short circuit.
4. Check connectors for the control unit and the sensor.
–Check the connector housing for disconnected, loose, bent, and
collapsed terminals.
Is inspection result OK?
YES >> GO TO 3.
NO >> Repair disconnected harness or poorly connected connectors. GO TO 3.
3. SELF-DIAGNOSIS RESULT CHECK 2
1. Connect connectors to the control unit and the sensor.
2. Connect the battery negative terminal, and turn the ignition switch ON.
3. After erasing the self-diagnosis result, start the engine to perform the self-diagnosis again.
Is only
“ST ANGLE SEN COM CIR” indicated in the self-diagnosis results?
YES >> Replace the spiral cable (with the steering wheel angle sensor) and adjust the neutral position of
the steering wheel angle sensor. Refer to BRC-57, "
ON-VEHICLE SERVICE" .
NO >> GO TO 4.
Self-diagnosis results
CONSUL-II indication item
CAN COMM CIRCUIT
ST ANG SEN COM CIR
SFIA0904E
ESP/TCS/ABS control unit
(Vehicle-side connector B111)Steering wheel angle sensor
(Vehicle-side connector M81)Continuity
2 (Y/R) 3 (Y/R) Yes
BRC-116
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
4. WHEEL SENSOR INSPECTION
Check the wheel sensor system.
●Sensor mounting inspection
●Sensor pick-up inspection for iron chips
●Sensor rotor inspection (e.g. Number of teeth, damaged teeth)
●Sensor connector engagement inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel sensor and rotor lines repair
Symptom 4: ABS Does Not Work.EFS001AV
Inspection procedure
1. ABS WARNING LAMP INDICATOR INSPECTION
Check that the ABS warning lamp illuminates.
Does the ABS warning lamp illuminate?
YES >> Perform the self-diagnosis.
NO >> GO TO 2.
2. WHEEL SENSOR INSPECTION
Check the wheel sensor system.
●Sensor mounting inspection
●Sensor pick-up inspection for iron chips
●Sensor rotor inspection (e.g. Number of teeth, damaged teeth)
●Sensor connector engagement inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel sensor and rotor lines repair
Symptom 5: Pedal Vibration and NoiseEFS001AW
Inspection procedure
1. SYMPTOM CHECK
Check the brake system for pedal vibration or noise at the engine start.
Is inspection result OK?
YES >> Perform the self-diagnosis.
NO >> GO TO 2.
2. SYMPTOM CHECK 2
Check the brake system for pedal vibration or noise when the pedal depressed lightly (just put a foot on).
CAUTION:
Under the following driving conditions, the wheel speed will fluctuates, resulting in ABS activation.
●When shifting gears
●High speed cornering
●When a gust of wind
Is inspection result OK?
YES >> GO TO 3.
NO >> Normal
TROUBLE DIAGNOSIS
BRC-117
[ESP/TCS/ABS]
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3.SYMPTOM CHECK 3
Does the symptom appear during normal braking operation?
CAUTION:
ABS may work in following driving conditions even if there is no sudden brake.
●When road friction is low.
●High speed cornering
●When a gust of wind
Is inspection result OK?
YES >> GO TO 4.
NO >> Normal
4.SYMPTOM CHECK 4
Check that the symptom is reproduce when the engine speed is increased with the vehicle stopped.
Is inspection result OK?
YES >> GO TO 5.
NO >>
●Normal.
CAUTION:
This symptom may appear with vehicle stopped.
5.SYMPTOM CHECK 5
Check that the symptom is reproduce when any switch of electrical equipment is operated.
Is inspection result OK?
YES >> Check that there are no radio, antenna, and antenna lead-in wires (including wiring) near control
unit.
NO >> GO TO 6.
6.ABS WARNING LAMP INSPECTION
Check that the ABS warning lamp turns on.
Is inspection result OK?
YES >> Perform the self-diagnosis.
NO >> GO TO 7.
7.WHEEL SENSOR INSPECTION
Check the wheel sensor system.
●Sensor mounting inspection
●Sensor pick-up inspection for iron chips (e.g. Number of teeth, damaged teeth)
●Sensor connector engagement inspection
●Wheel sensor path harness and connector inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel sensor and rotor lines repair
Symptom 6: ESP OFF Indicator Lamp Does Not IlluminateEFS001AX
Inspection procedure
1.ESP OFF INDICATOR LAMP INSPECTION
Disconnect the ESP/TCS/ABS control unit connector.
Does the ABS warning lamp and ESP OFF indicator lamp illuminate?
YES >> ESP/TCS/ABS control unit malfunction. Repair or replace the control unit.
NO >> Combination meter system malfunction. Check the combination meter.
BRC-118
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
Symptom 7: SLIP Indicator Lamp Does Not Illuminate
EFS001AY
Inspection procedure
1. SLIP INDICATOR LAMP BURNED-OUT BULB INSPECTION
Check for continuity between the power supply terminal of meter and terminal of ABS warning lamp.
Is inspection result OK?
YES >> GO TO 2.
NO >> Circuit malfunction in SLIP indicator lamp or combination meter
2. SLIP INDICATOR LAMP POWER CIRCUIT INSPECTION
Disconnect the meter connector. Check that the voltage between the vehicle-side harness terminal and body
ground is battery voltage (Approx. 12V).
Is inspection result OK?
YES >> GO TO 3.
NO >>
●Fuse inspection
●Inspection for harness and connectors between fuse block and meter
●Check the power supply circuit (battery and ignition switch circuit).
3. SLIP INDICATOR LAMP HARNESS INSPECTION
1. Disconnect connectors for the ESP/TCS/ABS control unit and meter vehicle-side harness.
2. Check the harness between the meter and the ESP/TCS/ABS control unit for an open/shorted circuit.
Is inspection result OK?
YES >> GO TO 4.
NO >> Repair or replace the disconnected harness.
4. SLIP INDICATOR LAMP CONNECTOR INSPECTION
Check connectors for the ESP/TCS/ABS control unit and meter vehicle-side harness.
Is inspection result OK?
YES >> Connect connectors, and perform the self-diagnosis. The vehicle harness has the intermediate
connector. Refer to the vehicle wiring diagram, always check it.
NO >> Repair or replace the disconnected connector.
Symptom 8: During ESP/TCS/ABS Control, Vehicle Behavior is Jerky.EFS001AZ
Inspection procedure
1. ENGINE SPEED SIGNAL INSPECTION
Perform “DATA MONITOR” with CONSULT-II for the ESP/TCS/ABS control unit.
Is the engine speed at idle 400 rpm or higher?
YES >> Normal
NO >> GO TO 2.
2. SELF-DIAGNOSIS RESULT CHECK 1
Perform the ESP/TCS/ABS control unit self-diagnosis.
Is the self-diagnosis results displayed?
YES >> After checking and repairing the applicable item, perform the ESP/TCS/ABS control unit self-
diagnosis again.
NO >> GO TO 3.
TROUBLE DIAGNOSIS
BRC-119
[ESP/TCS/ABS]
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3.ECM SELF-DIAGNOSIS RESULT CHECK
Perform the ECM self-diagnosis.
Is the self-diagnosis results indicated?
YES >> Repair or replace the camshaft position sensor system.
NO >> GO TO 4.
4.SELF-DIAGNOSIS RESULT 2
Disconnect connectors for the ESP/TCS/ABS control unit and ECM, and reconnect them correctly to perform
the self-diagnosis again.
Is inspection result OK?
YES >> GO TO 5.
NO >> Connector malfunction. Repair or replace the connector.
5.SELF-DIAGNOSIS RESULT CHECK 3
Perform the 4WD control unit self-diagnosis.
Is inspection result OK?
YES >> GO TO 6.
NO >> Repair or replace the applicable part.
6.SELF-DIAGNOSIS RESULT CHECK 4
Perform the ESP/TCS/ABS control unit self-diagnosis again.
Is the self-diagnosis results displayed?
YES >> Repair or replace the applicable item.
NO >> GO TO 7.
7.CIRCUIT CHECK BETWEEN ESP/TCS/ABS CONTROL UNIT AND ECM
1. Disconnect connectors for the ESP/TCS/ABS control unit and ECM.
2. Check the engine speed signal harness between the ESP/TCS/ABScontrol unit and ECM for an open/
shorted circuit.
3. Check connectors for the ESP/TCS/ABS control unit and ECM.
Is inspection result OK?
YES >> Inspection End
NO >> Repair or replace the applicable item and perform the ESP/TCS/ABS control unit self-diagnosis
again.
PS-1
POWER STEERING SYSTEM
G STEERING
CONTENTS
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SECTION
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POWER STEERING SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Trouble shooting Chart .................................... 4
POWER STEERING FLUID ........................................ 5
Checking Fluid Level ........................................... ..... 5
Checking Fluid Leak ............................................ ..... 5
Bleeding Hydraulic System ...................................... 5
STEERING WHEEL .................................................... 6
On-Vehicle Inspection and Service .......................... 6
PLAY INSPECTION .............................................. 6
NEUTRAL POSITION INSPECTION .................... 6
STEERING TORQUE CHECK .............................. 6
STEERING ANGLE INSPECTION ........................ 6
Removal and Installation .......................................... 7
REMOVAL ............................................................. 7
INSTALLATION ..................................................... 7
STEERING COLUMN ................................................. 9
Removal and Installation .......................................... 9
REMOVAL OF LOWER JOINT AND HOLE
COVER ................................................................. 9
INSTALLATION OF LOWER JOINT AND HOLE
COVER ................................................................. 9
REMOVAL OF STEERING COLUMN ASSEM-
BLY ...................................................................... 10
INSTALLING STEERING COLUMN ASSEMBLY ... 10
Disassembly and Assembly .................................... 11
DISASSEMBLY .................................................... 11
INSPECTION AFTER DISASSEMBLY. ............... 11
ASSEMBLY .......................................................... 11
POWER STEERING GEAR AND LINKAGE ............ 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12INSTALLATION ................................................... 12
Components ........................................................... 14
MODEL PR24AD ................................................. 14
Disassembly and Assembly .................................... 15
DISASSEMBLY ................................................... 15
INSPECTION AFTER DISASSEMBLY ................ 16
ASSEMBLY ......................................................... 17
POWER STEERING OIL PUMP ............................... 24
On-Vehicle Inspection and Service ......................... 24
OIL PUMP PULLEY HYDRAULIC PRESSURE
INSPECTION ...................................................... 24
Removal and Installation (QR20DE and QR25DE
engine models) ....................................................... 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 24
Disassembly and Assembly(QR20DE and
QR25DE engine models) ........................................ 25
INSPECTION BEFORE DISASSEMBLY ............. 25
DISASSEMBLY ................................................... 25
INSPECTION AFTER DISASSEMBLY ................ 26
ASSEMBLY ......................................................... 26
Removal and Installation (YD22DDTi engine
model) ..................................................................... 29
Disassembly and Assembly (YD22DDTi engine
model) ..................................................................... 30
INSPECTION BEFORE DISASSEMBLY ............. 30
DISASSEMBLY ................................................... 31
INSPECTION AFTER DISASSEMBLY ................ 32
ASSEMBLY ......................................................... 32
HYDRAULIC LINE .................................................
... 34
Removal and Installation ........................................ 34
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 36
Wheel ..................................................................... 36
Steering Angle ........................................................ 36
Steering Column ..................................................... 36
Steering Linkage ..................................................... 36
Steering Gear ......................................................... 37
Oil Pump ................................................................. 37
Steering Fluid .......................................................... 37
POWER STEERING FLUID
PS-5
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POWER STEERING FLUIDPFP:KLF20
Checking Fluid LevelEGS0004B
●Check the fluid level with the engine OFF.
●Check that fluid level is between MAX and MIN marks on tank.
Fluid level should not exceed MAX mark. Excessive fluid will
cause fluid to leak from cap.
●Note that fluid level can change depending on temperature of
fluid. HIGH and LOW marks are shown on tank to indicate the
proper level at high temperature and low temperature respec-
tively.
CAUTION:
●Never reuse drained power steering fluid.
●Use DEXRONTM III or equivalent. Never use Nissan Power Steering Fluid Special, Nissan Matic
Fluid C, or D.
Checking Fluid LeakEGS0004C
Check hydraulic connections for any leak, crack, damage, loose-
ness, or wear.
1. Run engine until fluid temperature reaches 50 to 80°C (122 to
176°F) in reservoir tank. Keep engine speed at idle.
2. Turn steering wheel several times from stop to stop.
3. Turn the steering wheel clockwise or counter clockwise until it
reaches the stop and hold it for five seconds. Check for fluid
leak.
CAUTION:
Do not hold steering wheel at stop for 15 seconds or longer.
Otherwise, pump may be damaged.
4. If any leak is found on joint, loosen and retighten flair nut. Excessive tightening may damage O-ring,
washer, or connector.
Bleeding Hydraulic SystemEGS0004D
1. Lift vehicle.
2. Fill tank up to MAX mark. Turn steering wheel several times from stop to stop. Add fluid if fluid level goes
down. Repeat this step until there is no fluid decrease and no bubble in tank.
3. Start engine and repeat step above with engine at idle. Continue step until no decrease in fluid happens.
If bleeding is not complete, following symptoms can be observed.
●Bubbles are created in reservoir tank.
●Rattling noise can be heard from oil pump.
●Whining noise can be heard from oil pump.
Turn steering wheel slowly or stop vehicle. Sound of fluid movement may be heard from gear valve and
pump. This sound has nothing to do with steering performance or durability. HOT : Oil temperature 50 to 80°C (122 to 176°F)
COLD : Oil temperature 0 to 30°C (32 to 86°F)
STC0996D
SST836C
PS-6
STEERING WHEEL
STEERING WHEEL
PFP:48430
On-Vehicle Inspection and ServiceEGS0004E
PLAY INSPECTION
1. Turn steering wheel to straight-ahead position. Start engine and lightly turn steering wheel clockwise and
counter clockwise until front wheels start moving. Measure travel to starting point on circumference of
steering wheel.
2. If play is outside specifications, check following parts for proper installation: steering gear assembly, front
suspension, axles, and steering column
●Check steering wheel for vertical, horizontal, or axial play.
●Lift vehicle and check steering gear mounting bolts and nuts for looseness.
NEUTRAL POSITION INSPECTION
●After the wheel alignment inspection, carry out the neutral position inspection. Refer to FSU-6, "Wheel
Alignment" .
●Before removing steering wheel, check steering gear neutral position.
1. Set vehicle to straight-ahead position, and check that steering wheel is in neutral position.
2. If it is not in neutral position, remove steering wheel, and install again in properly.
3. If it is not adjusted within two teeth from center of gear, loosen tie rod lock nut. Then turn it to opposite
direction to adjust until amount of left and right becomes equal.
STEERING TORQUE CHECK
1. Stop vehicle on a dry flat paved road and apply parking brake.
2. Start engine and wait until power steering fluid warms up. Using
a preload gauge, check rotational torque of steering wheel.
3. If torque is outside specifications, check rack sliding torque and
oil pump relief pressure.
STEERING ANGLE INSPECTION
●After toe-in inspection, check steering angle. Place front wheels
on turning radius gauges and rear wheels on stands. Level the
vehicle. Check maximum inner and outer wheel steering angles
for LH and RH road wheels.Steering wheel play inspection standard : 0 - 35 mm (0 - 1.38 in)
Steering wheel axial endplay : 0 mm (0 in)
Tightening torque : 140 - 160 N·m (14.2 - 16.4 kg-m, 103 - 118 ft-lb)
Steering torque:
706 N·cm (72 kg-cm, 62 in-lb) or less
Rack sliding torque:
153 - 240 N (15.5 - 24.5 kg, 34.3 - 54.2 lb)
Oil pump relief hydraulic pressure:
8,140 - 8,728 kPa (81.4 - 87.3 bar, 83 - 89 kg/cm
2 , 1,180 - 1,266 psi)
STA0005D
FAA0016D