MA-40
CHASSIS AND BODY MAINTENANCE
CALIPER
●Check for leakage.
PA D
●Check for wear or damage.
Checking Steering Gear and LinkageELS000BO
STEERING GEAR
●Check gear housing and boots for looseness, damage and
grease leakage.
●Check connection with steering column for looseness.
STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
Checking Power Steering Fluid and LinesELS000BP
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:
●Do not overfill.
●Recommended fluid is DEXRONTM III or equivalent.
Refer to MA-16, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"
SMA922A
Brake model AD31VD AD9VA
Standard thickness 11.0 mm (0.433 in) 8.5 mm (0.335 in)
Minimum thickness
(Wear Limit)2.0 mm (0.079 in) 2.0 mm (0.079 in)
BRA0010D
SLIA0014E
SST850C
MA-42
CHASSIS AND BODY MAINTENANCE
Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters
ELS000BS
Checking Body CorrosionELS000C0
Visually check body panels for collision damage (scratches, chipping, rubbing, etc.) or damage to the anti-cor-
rosion materials. In particular, check the following locations.
HEMMED PANELS
Hood front end, door lower end, trunk lid rear end, etc.
PANEL JOINT
Side sill of rear fender and center pillar, rear wheel housing of rear fender, around strut tower in engine com-
partment, etc.
PANEL EDGE
Trunk lid opening, sunroof opening, fender wheel-arch flange, fuel filler lid flange, around holes in panel, etc.
PARTS CONTACT
Waist moulding, windshield moulding, bumper, etc.
PROTECTORS
Damage or condition of mudguard, fender protector, chipping protector, etc.
ANTI-CORROSION MATERIALS
Damage or separation of anti-corrosion materials under the body.
DRAIN HOLES
Condition of drain holes at door and side sill. When repairing corroded areas, refer to the Corrosion Repair
Manual.
IDX-3
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
MTC-17,MTC-21
Blower resistor ................................................ MTC-22
Blower unit ...................................... ATC-116,MTC-21
Boring/horning cylinder block(QR20DE•QR25DE) .......
EM-93
Brake booster .................................................... BR-17
Brake fluid change ............................................... BR-9
Brake fluid level ................................................. MA-39
Brake fluid level and line check ........................... BR-9
Brake hydraulic line ........................................... BR-11
Brake inspection ................................................ MA-39
Brake lines and cables inspection ..................... MA-39
Brake master cylinder ........................................ BR-13
Brake pedal ......................................................... BR-6
Brake switch .... EC-349,EC-625,EC-1068,EC-1301,
EC-1558
BRK/SW - Wiring diagram EC-351,EC-627,EC-1070,
EC-1303
,EC-1559
Bulb specifications .............................................. LT-67
Bumper, front ......................................................... EI-6
Bumper, rear .......................................................... EI-9
C
Camshaft inspection(QR20DE•QR25DE) .......... EM-51
Camshaft inspection(YD22DDTi) .................... EM-159
Camshaft position sensor (CMPS) ................ EC-1484
Camshaft position sensor (PHASE) . EC-233,EC-557,
EC-962
,EC-1246
Camshaft(QR20DE•QR25DE) ........................... EM-46
Camshaft(YD22DDTi) ...................................... EM-158
CAN - Wiring diagram ......... EC-123,EC-514,EC-855,
EC-1200
,EC-1449,LAN-6,LAN-13
CAN (Controller Area Network) LAN-3,LAN-5,LAN-12
CAN Communication .......................................... TF-53
CAN communication ........... EC-122,EC-513,EC-854,
EC-1199
,EC-1448,AT-109,AT-190,AT-309,AT-403,
BRC-54
,BRC-62,BRC-92,BRC-110,LAN-3,LAN-5,
LAN-12
Canister-See EVAP canister ............ EC-427,EC-748,
EC-1114
,EC-1388
CHARGE - Wiring diagram ................................ SC-13
Charging system ................................................ SC-12
Chassis and body maintenance ........................ MA-35
CHIME - Wiring diagram ..................................... DI-59
CIGAR - Wiring diagram .................................. WW-25
Cigarette lighter ............................................... WW-25
Circuit breaker ................................................... PG-12
CKPS - Wiring diagram ................................. EC-1481
Clearance lamp ........................................ LT-4,LT-40
Clock ................................................................... DI-70
CLOCK - Wiring diagram .................................... DI-70
Closed loop control EC-34,EC-444,EC-766,EC-1130
Clutch cover ....................................................... CL-15
Clutch disc ......................................................... CL-15
Clutch master cylinder ......................................... CL-9
Clutch operating cylinder ................................... CL-11
Clutch pedal ......................................................... CL-5
Clutch release bearing ....................................... CL-13
Clutch release mechanism ................................ CL-13
Clutch withdrawal lever ...................................... CL-13
CMPS - Wiring diagram ................................. EC-1486
Coil spring (rear) ............................................... RSU-8
Collision diagnosis .......................................... SRS-47
Combination meter .................................... DI-4,DI-24
Combination switch ................................. LT-24,LT-44
Common rail fuel pressure sensor ................. EC-1468
Component Location (auto A/C) ......... ATC-34,MTC-4
Compression pressure(QR20DE•QR25DE) ..... EM-59
Compression pressure(YD22DDTi) ................ EM-182
Compressor clutch removal and installation .. ATC-135
Compressor special service tool ...................... ATC-14
Condenser ..................................................... ATC-143
Connecting rod bearing clearance(QR20DE•QR25DE)
EM-91
Connecting rod bearing clearance(YD22DDTi) EM-216
Connecting rod bushing clearance(QR20DE•QR25DE)
EM-91
Connecting rod bushing clearance(YD22DDTi) EM-210
Connecting rod(QR20DE•QR25DE) ................. EM-91
Connecting rod(YD22DDTi) .............. EM-207,EM-212
Console box - See Instrument panel .......... IP-3,IP-10
CONSULT for engine ........... EC-94,EC-486,EC-826,
EC-1173
,EC-1431
CONSULT for VDC ......................................... BRC-80
Control lever (M/T) ............................................. MT-13
Control unit ..................................... ATC-111,MTC-20
Control units (terminal arrangement) ................. PG-71
Controller Area Network (CAN) LAN-3,LAN-5,LAN-12
Converter housing installation ........... AT-419,AT-514
COOL/F - Wiring diagram EC-327,EC-607,EC-1054,
EC-1291
,EC-1510
Coolant replacement(QR20DE•QR25DE) ........ MA-19
Coolant replacement(YD22DDTi) ..................... MA-27
Cooling circuit (engine)(QR20DE•QR25DE) ....... CO-7
Cooling circuit (engine)(YD22DDTi) ................. CO-27
Cooling fan control system(QR20DE•QR25DE) CO-12
Cooling fan motor EC-336,EC-616,EC-1063,EC-1300
Cooling fan relay EC-336,EC-616,EC-1063,EC-1300
Cooling fan(QR20DE•QR25DE) ....................... CO-12
Cooling fan(YD22DDTi) .................................... CO-33
Coupling sleeve (M/T) ........................... MT-18,MT-23
Cowl top .............................................................. EI-12
Cowl top cover .................................................... EI-12
Crankcase ventilation system ........................ EC-1402
Crankcase ventilation system - See Positive crankcase
ventilation .......... EC-428
,EC-749,EC-1115,EC-1389
Crankshaft position sensor (POS) .... EC-227,EC-551,
EC-956
,EC-1240
Crankshaft position sensor (TDC) ................. EC-1479
Crankshaft(QR20DE•QR25DE) ........................ EM-74
CRFPS - Wiring diagram ............................... EC-1469
Cylinder block boring(QR20DE•QR25DE) ........ EM-94
Cylinder block boring(YD22DDTi) ................... EM-214
Cylinder block(QR20DE•QR25DE) ................... EM-73
Cylinder block(YD22DDTi) .............................. EM-197
Cylinder head bolt tightening(QR20DE•QR25DE) ........
EM-61
IDX-5
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
EC-1368
Fan control amp. ............................. ATC-74,ATC-120
Fan switch ........................................ ATC-30,MTC-17
FIAR - Wiring diagram ................................... EC-1526
Final drive (FF M/T) .............................. MT-21,MT-26
Final drive disassembly ................................... RFD-11
Final drive removal and installation ................. RFD-11
Finisher, interior - See Trim ...................... EI-23,EI-25
Finisher, rear panel .............................................. EI-22
Floor trim ............................................................. EI-28
Flow charts ......................................................... GI-23
Fluid temperature sensor (A/T) ........................ AT-121
Fluorescent leak detector .............................. ATC-147
Flywheel (clutch) ................................................ CL-15
Flywheel runout(QR20DE•QR25DE) ................. EM-97
Flywheel runout(YD22DDTi) ............................ EM-218
Fog lamp, front ................................................... LT-33
Fork rod (M/T) ....................................... MT-20,MT-25
Freeze frame data EC-48,EC-455,EC-780,EC-1142
FRO2 - Wiring diagram .................... EC-672,EC-1321
FRO2/H - Wiring diagram ................ EC-658,EC-1308
Front bumper ......................................................... EI-6
Front disc brake ................................................. BR-21
Front door ............................................................. BL-8
Front Door Trim ................................................... EI-23
Front fog lamp .................................................... LT-33
Front passenger air bag .................................. SRS-35
Front seat ............................................................ SE-7
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner .... SB-2,SRS-3,SRS-39
Front side air bag ............................................. SRS-36
Front suspension ............................................... FSU-5
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram .................................... EC-1497
Fuel check valve ................ EC-425,EC-746,EC-1112
Fuel cut control (at no load high engine speed) EC-37,
EC-447
,EC-769,EC-1133,EC-1401
Fuel filler lid ........................................................ BL-75
Fuel filter ........................................................ EC-1404
Fuel filter replacement(QR20DE•QR25DE) .......... FL-4
Fuel filter replacement(YD22DDTi) ....... FL-15,MA-31
Fuel gauge .................................................. DI-4,DI-24
Fuel injection control system ......................... EC-1399
Fuel injection system .......... EC-200,EC-206,EC-934,
EC-940
Fuel injector ................................................... EC-1472
Fuel injector adjustment resistor .................... EC-1525
Fuel injector and fuel tube(QR20DE•QR25DE) . EM-32
Fuel injector and fuel tube(YD22DDTi) ............ EM-144
Fuel leak ........................................................ EC-1529
Fuel line inspection(QR20DE•QR25DE) . FL-3,MA-22
Fuel line inspection(YD22DDTi) ............ FL-14,MA-30
Fuel pressure check EC-42,EC-452,EC-775,EC-1139
Fuel pressure release ........... EC-42,EC-452,EC-775,
EC-1139
Fuel pressure relief valve .............................. EC-1405
Fuel pump ......... EC-405,EC-726,EC-1092,EC-1366
Fuel pump and gauge(QR20DE•QR25DE) .......... FL-4
Fuel system(QR20DE•QR25DE) .......................... FL-3
Fuel system(YD22DDTi) ..................................... FL-14
Fuel tank(QR20DE•QR25DE) ............................... FL-9
Fuel tank(YD22DDTi) ......................................... FL-21
Fuel temperature sensor ................................ EC-1496
Fuse ................................................................... PG-12
Fuse and fusible link box ................................... PG-75
Fusible link ......................................................... PG-12
G
Gear components (M/T) ........................ MT-18
,MT-23
Generator ........................................................... SC-12
Generator - See Alternator ................................ SC-12
Generic scan tool (GST) .................... EC-104,EC-836
Glass ................................................... GW-44,GW-46
GLOW - Wiring diagram ................................ EC-1545
Glow plug ....................................................... EC-1544
Glow plug(YD22DDTi) .................................... EM-138
Glow relay ...................................................... EC-1544
Grille - See Exterior ............................................ EI-11
Ground distribution ............................................ PG-13
G-sensor ............................................................ TF-50
H
H/AIM - Wiring diagram ...................................... LT-15
H/LAMP - Wiring diagram ........................... LT-4,LT-5
H/MIRROR - Wiring diagram ............................ GW-15
Harness connector ............................................. PG-68
Harness layout ................................................... PG-29
Headlamp ............................................................. LT-4
Headlamp aiming control .................................... LT-15
Headlamp leveler - See Headlamp aiming control .......
LT-15
Headlamp washer ............................................ WW-19
Headlining - See Roof trim .................................. EI-29
Heated oxygen sensor 1 .... EC-163,EC-169,EC-178,
EC-295
,EC-301,EC-534,EC-671,EC-899,EC-905,
EC-914
,EC-1023,EC-1029,EC-1229,EC-1320
Heated oxygen sensor 1 heater ........ EC-128,EC-657,
EC-860
,EC-1307
Heated oxygen sensor 2 .... EC-185,EC-192,EC-307,
EC-315
,EC-677,EC-921,EC-927,EC-1035,EC-1042,
EC-1326
Heated oxygen sensor 2 heater ........ EC-133,EC-662,
EC-865
,EC-1312
Heated seat ............................................... SE-3,SE-5
HEATER - Wiring diagram ................................ MTC-6
Heater and cooling unit (Heater core) ............ ATC-122
Heater mirror ..................................................... GW-15
Heater system - Wiring diagram ....................... MTC-6
Heater unit (heater core) .. ATC-126,MTC-24,MTC-26
HFC134a (R134a) system precaution ............... ATC-4
HFC134a (R134a) system service procedure ATC-129
HFC134a (R134a) system service tools .......... ATC-15
HFC134a system service equipment precaution ..........
ATC-10
HO2S1 - Wiring diaram ...... EC-130,EC-165,EC-172,