BRC-20
[4WD/ABS]
TROUBLE DIAGNOSIS
11 5
Body
groundGround -Control unit ground
path 11 3
111
108
106
104
13 Stop lamp signalDepress the brake pedal.
Release brake pedal.Battery voltage (Approx.
12V)
Approx. 0VStop lamp switch
and path
5ABS MOTOR
RELAYABS motor actuated
(by active test mode of CONSULT-II)
ABS motor stopped (Ignition switch is in
ON)Approx. 2 V or less
Battery voltage (Approx.
12V)ABS motor, motor
relay and harness
17ABS ACTUATOR
RELAYWhen actuator relay is active.
(the engine running)
When actuator relay is inactive.
(In fail-safe mode, before starting
engine)Approx. 2 V or less
Battery voltage (Approx.
12V)ABS actuator relay
and harness
11 6Front RH wheel IN
solenoid
Actuator is activated (by active test
mode of CONSULT-II) or actuator relay
is not activated
(In fail-safe mode, before starting
engine)
Actuator is not activated and actuator
relay is activated (Vehicle stopped with
engine running)Approx. 0V
Battery voltage (Approx.
12V)ABS solenoid valve
path 11 4Front RH wheel
OUT solenoid
11 2Front LH wheel IN
solenoid
11 0Front LH wheel
OUT solenoid
107Rear RH wheel IN
solenoid
105Rear RH wheel
OUT solenoid
103Rear LH wheel IN
solenoid
101Rear LH wheel
OUT solenoid
74WD warning lamp
(Note 2)4WD warning lamp ON
4WD warning lamp OFFApprox. 0V
Battery voltage (Approx.
12V)4WD warning lamp
and harness
4ABS warning lamp
(Note 3)ABS warning lamp ON
ABS warning lamp OFFApprox. 0V
Battery voltage (Approx.
12V)ABS warning lamp
and path
16
AUTO indicator
lampAUTO indicator lamp ON
AUTO indicator lamp OFFApprox. 0V
Battery voltage (Approx.
12V)AUTO indicator
lamp and harness
6LOCK indicator
lampLOCK indicator lamp ON
LOCK indicator lamp OFFApprox. 0V
Battery voltage (Approx.
12V)LOCK indicator
lamp and harness
46 37 FR RH SENSOR
At vehicle rotating (Approx. 30km/
h(19MPH))Pulse generation
Approx. 200HzSpeed sensor and
harness 34 43 FR LH SENSOR
36 45 RR RH SENSOR
44 35 RR LH SENSOR Terminal No.
Location Standard (note 1)(Note) Check
points when result
was malfunctioning +–
TROUBLE DIAGNOSIS
BRC-21
[4WD/ABS]
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BRC
NOTE:
1. If a circuit tester for measuring voltage is used for the check, do not forcibly extend any connector termi-
nals.
2. 4WD warning lamp ON/OFF timing
3. ABS warning lamp ON/OFF timing
4. Unit name is indicated by the name used in circuit diagram (4WD solenoid valve). However, it is “E-TS
solenoid” in CONSULT-II data.
Specifications defined by CONSULT-II
CAUTION:
The displayed item is the data calculated by the control unit, so it may indicate a normal value even if
an output circuit (harness is open) is open or shorted.
102
Body ground
4WD solenoid valve
(E-TS solenoid
valve) (Note 4)At vehicle stop engine idlingB a t t e ry v o lta g e ( A p p ro x .
12V)4WD actuator relay
solenoid valve and
harness
18 4WD actuator relay At vehicle stop engine idling 2 V or lower4WD actuator relay
and harness
2 G - sensor power
supply
At ignition switch ON (vehicle horizontal
stop condition)Approx. 8 V
G -sensor and har-
ness
32Longitudinal G -
sensor Approx. 2.5V
41 G -sensor ground Approx. 0V
22Throttle position
sensorWide open throttle
Closed throttleApprox. 4.0 V
Approx. 0.5 VThrottle position
sensor and har-
ness
24Parking brake
switchIn parking position
In other than parking position-Parking brake
switch and harness
26Drive mode
change-over switch
AUTODrive mode change-over switch: 2WD
Drive mode change-over switch: other
than 2WDSW ON: Approx. 0 V
SW OFF: Approx. 5 VDrive mode
change-over switch
and path
27Drive mode
change-over switch
LOCKDrive mode change-over switch: LOCK
Drive mode change-over switch: other
than LOCKSW ON: Approx. 0 V
SW OFF: Approx. 5 VDrive mode
change-over switch
and path
ON : When ignition switch is turned ON (before engine starts) or when malfunction is
detected
OFF : After engine is started (When the system is in normal condition)
ON : When ignition switch is turned ON (before engine starts) or when malfunction is
detected
OFF : After engine is started (When the system is in normal condition)
Te r m i n a l N o .
Location Standard (note 1)(Note) Check
points when result
was malfunctioning +–
Items to be monitored ContentsData monitor
(Reference)
Check points when result
was malfunctioning ConditionReference values in
normal operation
Wheel sensor FR, FL,
RR, RL [km/h (MPH)]Vehicle wheel speedWhen the vehicle is
stopped0 km/h (MPH)
Wheel speed sensor and
harness
While driving (note:1)Almost in accordance
with speedometer dis-
play (within ±10%)
LONGITUDINAL G-
SENSOR (4WD mod-
els)G -sensor operating
conditionWith vehicle stopped
on flat road. plus; 0.15 G G -sensor and harness
BRC-22
[4WD/ABS]
TROUBLE DIAGNOSIS
Throttle position sensor
[V]Throttle valve open/
close conditionClosed throttle to wide
open throttleWhen closed throttle:
Approx. 0.5V
Throttle position sensor
and harness
When wide open throt-
tle: Approx. 4.0 V
Stop lamp switch Brake pedal statusDepress the brake
pedal.ON
Stop lamp switch and
path
Release brake pedal. OFF
ENGINE RPM SIG-
NAL [STOP/RUN]With engine runningEngine RPM below 400
rpmSTOP
Engine RPM signal path
Engine RPM 400 rpm
or higherRUN
ABS inlet S/V
FR, FL, RR, RL (ON/
OFF)
Solenoid valve opera-
tionActuator (solenoid
valve) is activated (by
active test mode of
CONSULT-II) or actua-
tor relay is not acti-
vated (in fail-safe
mode, before starting
engine)ON
ABS solenoid valve path
ABS outlet S/V
FR, FL, RR, RL (ON/
OFF)Actuator (solenoid
valve) is not activated
and actuator relay is
activated (vehicle
stopped with (Engine
running)OFF
E-TS solenoid valve (A)
(4WD solenoid valve)4WD solenoid valve
current supply monitor-
ing conditionIn LOCK mode, at start-
ing vehicle (when
accelerator pedal was
depressed)Approx. 2.8 AE-TS solenoid valve
(4WD solenoid valve)
and harness
ABS actuator relay
(ON/OFF)Actuator relay activatedVehicle stopped
Ignition switch ONOFF
ABS actuator relay and
harness
Vehicle stopped
Engine runningON
ABS motor relay (ON/
OFF)Motor relay and motor
activated condition(Ignition switch ON or
engine is running): ABS
inactiveOFF
ABS motor and motor
relay harness
(Ignition switch ON or
engine is running): ABS
activeON
E-TS actuator relay
(4WD actuator relay)
(ON/OFF)E-TS actuator relay
(4WD actuator relay)
activation conditionVehicle stopped (Igni-
tion switch ON)OFFE-TS actuator relay
(4WD actuator relay) and
harness
Engine running ON
Warning lamp (ON/
OFF)ABS warning lamp ON
condition (Note 2)ABS warning lamp ON
conditionON
ABS warning lamp and
path
ABS warning lamp OFF
conditionOFF
G-SENSOR POWER
(4WD) [V]G -sensor power sup-
ply conditionWith vehicle stopped
on flat road.Approx. 8V (reference
value)G -sensor and harness
POWER VOLTAGE (V)Battery voltage sup-
plied to control moduleIgnition switch ON Approx. 10 - 16 VControl unit power supply
circuit
4WD WARNING LAMP
[ON/OFF]4WD warning lamp ON
condition4WD warning lamp ON ON 4WD warning lamp and
harness
Refer to “4WD Warning
Lamp”. 4WD warning lamp
OFFOFF Items to be monitored ContentsData monitor
(Reference)
Check points when result
was malfunctioning ConditionReference values in
normal operation
TROUBLE DIAGNOSIS
BRC-23
[4WD/ABS]
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BRC
NOTE:
1. Check air pressure of tire under normal condition.
2. ABS warning lamp ON/OFF timing
CONSULT-II FunctionsEFS001BH
CONSULT-II FUNCTION APPLICATION TABLE
4WD MODE SWITCH
(ON/OFF)Input condition of drive
mode change-over
switchEngine running, vehicle
stopped, switch
pressed-Drive mode change-over
switch and path
4WD MODE MONITOROutput condition of
drive mode indicator
lamp signalEngine running, vehicle
stoppedUsing drive mode
change-over switchDrive mode indicator
lamp and path
IMPROPER SIZE TIRE
MONITOR (mm)Improper size tire
installed condition- 0 - 4, 4 - 8Front/Rear tire size differ-
ence, wear condition
PARKING BRAKE
SWITCH (ON/OFF)Parking brake switch
operating conditionParking brake
depressedON
Parking brake switch and
harness
Parking brake not
depressedOFF
METER OUTPUT (km/
h)Output condition of
vehicle speed for
speedometerWheel stopped 0 km/h
Speed meter and har-
ness
Vehicle run nin gAlmost in accordance
with the wheel speed
sensor display
ON : When ignition switch is turned ON (before engine starts) or when malfunction is
detected
OFF : After engine is started (When the system is in normal condition)
Items to be monitored ContentsData monitor
(Reference)
Check points when result
was malfunctioning ConditionReference values in
normal operation
Item Self-diagnosis Data monitor Active test
FR RH SENSOR××–
FR LH SENSOR [OPEN]××–
RR RH SENSOR××–
RR LH SENSOR××–
Speed sensor×––
FR RH IN ABS SOL×××
FR RH OUT ABS SOL×××
FR LH IN ABS SOL×××
FR LH OUT ABS SOL×××
RR RH IN ABS SOL×××
RR RH OUT ABS SOL×××
RR LH IN ABS SOL×××
RR LH OUT ABS SOL×××
ABS ACTUATOR RELAY××–
ABS MOTOR RELAY×××
ABS warning lamp –×–
Battery voltage××–
Control module×––
ABS MOTOR×–×
Longitudinal G -sensor××–
BRC-24
[4WD/ABS]
TROUBLE DIAGNOSIS
×: Applicable
–: Not applicable
SELF-DIAGNOSIS
Operation Procedure
1. After obtaining customer's information, perform BRC-32, "Basic Inspection" .
2. After turning ignition switch OFF, connect CONSULT-II connec-
tor to data link connector on vehicle.
3. Start engine and drive at Approx. 30 km/m (19 MPH) for Approx.
1 minute.
4. Stop vehicle. With engine at idle, touch “START”, “ABS” and
“SELF-DIAG RESULTS” on CONSULT-II screen in this order.
CAUTION:
“ABS” may not be displayed on the system selection
screen in the following case: When “START” was touched
just after engine is started or ignition switch is turned to
ON. In this case, repeat procedure from step 2.
5. Self-diagnosis result is displayed. (If necessary, touch “PRINT” to print self-diagnosis result.)
●If “NO MALFUNCTION” is displayed, check ABS warning lamp. Refer to BRC-32, "BASIC INSPEC-
TION 3 ABS/4WD WARNING LAMP INSPECTION" .
6. Check the faulty part indicated by the chart to repair or replace.
7. Start engine and drive at Approx. 30 km/m (19 MPH) for Approx. 1 minute.
CAUTION:
●Check again to make sure that there is NO FAILURE on other parts.
●If wheel speed sensor [SHORT] is detected, ABS warning lamp does not turn off until following
conditions: Vehicle is driven at Approx. 30km/h (19 MPH) for Approx. 1 minute, even in normal
conditions.
8. Turn OFF ignition switch to prepare for erasing memory.
9. Start engine. Touch “START,” “ABS,” “SELF-DIAG RESULTS,” and “ERASE MEMORY” on CONSULT-II
screen in this order to erase fault memory.
CAUTION:
If memory cannot be erased, proceed to 6.
10. Drive at Approx. 30 km/m (19 MPH) for Approx. 1 minute. Be sure ABS warning lamp is OFF.
4WD solenoid valve×××
4WD actuator relay –×–
Engine speed signal –×–
Throttle position sensor××–
Improper size tire monitor –×–
4WD mode monitor –×–
4WD warning lamp –×–
Stop lamp switch –×–
Parking brake switch –×–
Meter output –×– Item Self-diagnosis Data monitor Active test
PBIA0153E
BRC-26
[4WD/ABS]
TROUBLE DIAGNOSIS
(Note 1): When vehicle was stuck on slippery road, and spin its wheels for Approx. 10 - 80 seconds (the period depends on vehicle
speed). ABS warning lamp may come on. However, this is not malfunction.
(Note 2): Repair short circuit in sensor. ABS warning lamp will come on when ignition switch is turned ON. According to self-diagnosis
operation procedure, drive vehicle at Approx. 30 km/m (19 MPH). Then check ABS warning lamp goes out in about one minute.
CAUTION:
If “ALL MODE 4WD” is not displayed on system selection screen, check the following: 4WD actuator and control unit, data link
connector harness, and No. Of CONSULT-II program card
DATA MONITOR
●For details of data monitor function, refer to CONSULT -II Instruction Manual.
Operation Procedure
1. Turn the ignition switch to OFF.
2. Connect CONSULT-II connector to data link connector on vehicle.
3. Turn ignition switch ON.
4. Touch “START” on the display.
5. Touch “ALL MODE 4WD” on display.
CAUTION:
“ALL MODE 4WD” may not be displayed on the system selection screen in the following case:
When “START” was touched just after engine is started or ignition switch is turned to ON. In this
case, repeat procedure from step 2.
6. Touch “DATA MONITOR”.
ABS actuator relay [ON error] ABS actuator relay turned ON wheel it is controlled OFF.
ABS actuator relay and
harness ABS ACTUATOR RELAY
[OFF malfunction]ABS actuator relay turned OFF wheel it is controlled ON.
BATTERY VOLTAGE [VB-HIGH] 4WD control module power voltage is excessively high.
Control unit power sup-
ply circuit
BATTERY VOLTAGE [VB-LOW] 4WD control module power voltage is excessively low.
DECEL G-SENSOR Longitudinal G -sensor output voltage is outside specification.
G -sensor harness
G-SENSOR VOLTAGEPower voltage of longitudinal G -sensor remains irregularly high
or low for a certain period of time.
ETS SOLENOID
(4WD solenoid valve) (OPEN)4WD solenoid valve control terminal is not supplied with proper
voltage due to open circuit in 4WD solenoid valve.
4WD actuator relay,
solenoid, and harness ETS SOLENOID
(4WD solenoid valve) (Short)4WD solenoid valve control terminal is not supplied with proper
voltage due to short circuit in 4WD solenoid valve.
ETS SOLENOID
(4WD solenoid valve)
(CURRENT FAILURE)Current supplied to 4WD solenoid valve is irregularly high or low
compared with the specification.
CONTROL UNIT Processing function of 4WD/ABS control unit is malfunctioning.4WD/ABS control unit,
power and ground cir-
cuits
DECEL G-SEN MONI Output voltage of longitudinal G -sensor is outside specification G -sensor harness
DECEL G-SEN IN Output voltage of longitudinal G -sensor is outside specification G -sensor harness
3 V POWER SUPPLY CHECK4WD/ABS control unit internal 3V power supply is malfunction-
ingControl unit power sup-
ply circuit
4WD A/R CHECK 4WD actuator relay turned ON while it is controlled OFF.
4WD actuator relay,
4WD solenoid and har-
ness. 4WD SOL/V CHECK4WD solenoid not supplied with proper voltage due to open cir-
cuit in 4WD solenoid valve.
CAN COMM
●CAN communication function of 4WD control units is not mal-
functioning.
●CAN communication function of EPS control unit, ECM is mal-
functioning.CAN communication
system of 4WD control
unit.
ABS 4WD COMM4WD/ABS control unit internal 3V power supply is malfunction-
ingEPS control unit
and harness Faulty lines Malfunction detecting condition Check harness
TROUBLE DIAGNOSIS
BRC-29
[4WD/ABS]
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BRC
ACTIVE TEST
Operation Procedure
CAUTION:
●Do not perform active test wheel running.
●Be sure completely bleed air from brake system.
● Active test cannot be performed with ABS warning lamp on.
1. Connect CONSULT-II to data link connector and start engine.
2. Touch “START” on the display.
3. Touch “ABS”.
4. Touch “ACTIVE TEST”.
5. Test item selection screen is displayed.
6. Touch test item.
7. Touch “START” with “MAIN SIGNALS” line inverted.
8. Active test screen is displayed.
Display Item List
ABS solenoid valve
Touch “UP”, “KEEP” and “DOWN”. Check ABS solenoid valves (inlet/
outlet) operate as the following chart using screen monitor.
*: ON for 1 to 2 seconds after touch, and then OFF
NOTE:
●If active test is performed with brake pedal depressed, pedal
stroke may be changed. This is a normal condition.
●“TEST STOP” is displayed 10 seconds later from the operation
start.
●To perform test again after “TEST STOP” is displayed, repeat
step 6 of operation procedure.
SFIA0394E
Operation Up Keep Down
ABS inlet S/V OFF ON ON
ABS outlet S/V OFF OFF ON*
SFIA0395E
SFIA0396E
BRC-30
[4WD/ABS]
TROUBLE DIAGNOSIS
ABS motor
Touch “ON” and “OFF” on screen. Check ABS motor relay operates
as shown in the following chart.
NOTE:
●If active test is performed with brake pedal depressed, pedal
stroke may be changed. This is a normal condition.
●“TEST STOP” is displayed 10 seconds later from the operation
start.
Active test
4WD solenoid valve
Under the vehicle stopped with engine running, touch UP, DOWN on
screen. Adjust 4WD solenoid command current.
Check the monitor current at that time. If monitor current is within
Approx. ±10%, light switch is normal.
CAUTION:
Do not continuously energize solenoid for long period of time.
Component InspectionEFS001BJ
ABS ACTUATOR
●Disconnect each ABS actuator E69, E70, E71 connector. Con-
firm continuity and resistance value between each pair of ABS
actuator-side terminal.
CAUTION:
Be sure ABS motor is securely grounded.
Operation ON OFF
ABS actuator ON ON
ABS motor ON OFF
SFIA0397E
SDIA0626E
SFIA1099E