MODEL T30 SERIES
© 2002 NISSAN EUROPE S.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/
TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION
F BRAKES
G STEERING
H RESTRAINTS
IBODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
CL Clutch
MT Manual Transaxle
AT Automatic Transaxle
TF Transfer
PR Propeller Shaft
RFD Rear Final Drive
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
MTC Manual AIr Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio, Visual & Telephone System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
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EM-40
[QR]
TIMING CHAIN
17. Remove timing chain with the following procedure.
a. Push in tensioner plunger. Reinsert a stopper pin into hole on
tensioner body to fix chain tensioner and remove it.
●Use wire of 0.5 mm (0.02 in) in diameter as a stopper pin.
b. Secure hexagonal part of camshaft with a tool such as a span-
ner. Loosen camshaft sprocket mounting bolts and remove the
camshaft sprockets.
CAUTION:
Do not rotate crankshaft or camshaft while timing chain is
removed. It causes interference between valve and piston.
18. Remove chain slack guide, tension guide, chain guide, timing
chain and oil pump drive spacer.
19. Remove timing chain tensioner for balancer unit with the follow-
ing procedure.
a. Lift tensioner lever up, and release ratchet claw for return proof.
b. Push tensioner sleeve in, and hold it.
c. Matching the hole on lever with the one on body, insert a stopper
pin to secure tensioner sleeve.
d. Remove timing chain tensioner for balancer unit.
20. Remove timing chain for balancer unit and crankshaft sprockets.
21. Loosen mounting bolts in reverse order shown in the figure, and
remove balancer unit.
●Use Torx socket (size E14)
CAUTION:
Do not disassemble balancer unit.
KBIA0048E
KBIA0049E
KBIA0121E
KBIA0122E
EC-958
[QR20(WITH EURO-OBD)]
DTC P0335 CKP SENSOR (POS)
Wiring Diagram
EBS00MXD
TBWA0065E
SMA for models with roof mounted driving lamp
EC-1572
[YD]
AIR CONDITIONER CONTROL
AIR CONDITIONER CONTROL
PFP:27500
Wiring DiagramEBS0035Z
TBWA0111E
SMA for models with roof mounted driving lamp
FUEL SYSTEM
FL-3
[QR]
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FUEL SYSTEMPFP:17503
Checking Fuel LinesEBS00KOS
Inspect fuel lines, filler cap and tank for improper attachment, leaks,
cracks, damage, loose connections, chafing or deterioration.
If necessary, repair or replace damaged parts.
General PrecautionsEBS00KOT
WARNING:
when replacing fuel line parts, be sure to observe the following.
●Put a “ CAUTION: INFLAMMABLE” sign in workshop.
●Be sure to work in a well-ventilated area and furnish workshop with a CO2 fire extinguisher.
●Do not smoke while servicing fuel system, keep open flames and spark away from work area.
CAUTION:
●Before removing fuel line parts, carry out the following procedures.
–a) Put drained fuel in an explosion-proof container and put the lid on securely, keep the container
in safe area.
–b) Release fuel pressure from fuel line, Refer to EC-775, "FUEL PRESSURE RELEASE" [QR20DE
(WITH EURO-OBD)], EC-1139, "
FUEL PRESSURE RELEASE" [QR20DE (WITHOUT EURO-OBD)],
EC-42, "
FUEL PRESSURE RELEASE" [QR25DE (WITH EURO-OBD)] or EC-452, "FUEL PRESSURE
RELEASE" [QR25DE (WITHOUT EURO-OBD)].
–c) Disconnect battery ground cable.
●Always replace O-ring and clamps with new ones.
●Do not kink or twist tubes when they are being installed.
●Do not tighten hose clamps excessively to avoid damaging hoses.
Tighten high-pressure rubber hose clamp so that clamp
end is 3 mm (0.12 in) from hose end.
Tightening torque specifications are the same for all rubber
hose clamps.
Ensure that screw does not contact adjacent parts.
●After installing tubes, make sure there is no fuel leakage at
connections in the following steps.
–a) Apply fuel pressure to fuel lines with turning ignition
switch “ON” (with engine stopped). Then check for fuel
leaks at connections.
–b) Start the engine and rev it up and check for fuel leaks at
connections.
SMA803A
MMA104A
FL-14
[YD22DDTi]
FUEL SYSTEM
FUEL SYSTEM
PFP:17503
Checking Fuel LinesEBS00BKH
Inspect fuel lines, filler cap and tank for improper attachment, leaks,
cracks, damage, loose connections, chafing or deterioration.
If necessary, repair or replace damaged parts.
General PrecautionsEBS00BKI
WARNING:
When replacing fuel line parts, be sure to observe the following.
●Put a “CAUTION: INFLAMMABLE” sign in workshop.
●Be sure to work in a well-ventilated area and furnish workshop with a CO2 fire extinguisher.
●Do not smoke while servicing fuel system. Keep open flames and spark away from work area.
CAUTION:
●Before removing fuel line parts, carry out the following procedures:
–a) Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container
in safe area.
–b) Disconnect battery ground cable.
●Always replace O-ring and clamps with new ones.
●Do not kink or twist tubes when they are being installed.
●Do not tighten hose clamps excessively to avoid damaging hoses.
●After installing tubes, make sure there is no fuel leakage at connections in the following steps.
–a) Apply fuel pressure to fuel lines with turning ignition switch “ON” (with engine stopped). Then
check for fuel leaks at connections.
–b) Start the engine and rev it up and check for fuel leaks at connections.
SMA803A
PRECAUTIONS
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PRECAUTIONSPFP:00001
CautionEDS0004O
●Do not reuse the drained transfer oil.
●Check the oil level with the vehicle on the level ground.
●During removal and installation, be careful not to allow foreign material such as dust or dirt to enter into
the transfer unit.
●Before starting diagnosis of the vehicle, understand trouble symptoms well. Perform correct and system-
atic operations.
●Check for the correct installation status prior to removal or disassembly. If mating marks are required, be
certain they do not interfere with the function of the parts they are applied to.
●Carry out the work in a clean work place. Using a dust proof room is recommended.
●Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly.
●Check appearance of the disassembled parts for damage, deformation, and abnormal wear. If a malfunc-
tion is detected, replace it with a new one.
●Normally replace O-rings, oil seals, bearings, and lock nuts with new ones every time they are removed.
●In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.
●Clean and flush the parts sufficiently and blow them dry.
●Be careful not to damage sliding surfaces and mating surfaces.
●Always use shop paper for cleaning the inside of components.
●Do not use cotton gloves or a shop cloth. Using them may leave lint on the surface of the parts.
●During assembly always tighten bolts and screws to specified torque. New transfer oil a petroleum jelly
such as "Vaseline", or multi-purpose grease as appropriate.
●Discard waste oil after oil changes or part treatment in accordance with local laws and regulations.
RFD-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
CautionEDS00101
●Before starting diagnosis of the vehicle, understand symptoms well. Perform correct and systematic oper-
ations.
●Check for the correct installation status prior to removal or disassembly. When mating marks are required,
be sure they do not interfere with the function of the parts they are applied to.
●Carry out an overhaul in a clean work place. Using a dust proof room is recommended.
●Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly.
●Check appearance of the disassembled parts for damage, deformation, and abnormal wear. If a malfunc-
tion is detected, replace it with a new one.
●Normally replace lock pins, oil seals, and bearings with new ones every time they are removed.
●In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.
●Clean and flush the parts sufficiently and blow them dry.
●Be careful not to damage the sliding surfaces and mating surfaces.
●When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces.
●Always use shop paper for cleaning the inside of components.
●Avoid using cotton gloves or a shop cloth to prevent entering of lint.
●During assembly, observe the specified tightening torque, and apply new differential oil, Vaseline, or Nis-
san MP Special Grease No. 2, as specified for each vehicle, when necessary.
●Do not reuse drained oil. Discard waste oil after oil changes or part treatment in accordance with local
laws and regulations.
Precautions for Brake SystemEDS00102
●When installing rubber parts, final tightening must be carried out under unladen condition* with tires on
ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
●After installing removed suspension parts, check wheel alignment and adjust if necessary.
●Use flare nut wrench when removing or installing brake tubes.
●Always torque brake lines when installing.
SBR820BA