2001 NISSAN ALMERA TINO key

ComponentsNLEM0023
NEM347
1. Oil level gauge guide
2. Cylinder block
3. Rear oil seal retainer
4. Rear oil seal
5. Rear plate
6. Flywheel
7. Drain plug
8. Buffle plate
9. Top ring10. 2nd ring
11. Oil ring
12. Piston
13. Snap ring
14. Piston pin
15. Connecting rod
16. Connecting rod bearing
17. Connecting rod cap18. Key
19. Main bearing
20. Thrust bearing
21. Crankshaft
22. Main bearing cap
23. Knock sensor
24. Crankshaft position sensor (POS)
25. Signal plate
CYLINDER BLOCKQG
Components
EM-52

SEM982CA
24. Remove timing chain guides.
SEM034G
25. Remove camshaft sprockets.
+For retiming, apply paint mark to timing chain matched
with mating marks of camshaft sprockets.
26. Remove timing chain and crankshaft sprocket.
SEM984C
InspectionNLEM0127Check for cracks and excessive wear at roller links. Replace
chain if necessary.
SEM470E
InstallationNLEM01281. Install crankshaft sprocket on crankshaft.
+Make sure mating marks on crankshaft sprocket face front
of engine.
SEM985C
2. Position crankshaft so that No. 1 piston is set at TDC and key
way is at 12 oclock. Fit timing chain on crankshaft sprocket,
aligning the mating marks.
TIMING CHAINSR
Removal (Cont'd)
EM-100

AEM113
Tightening torque N´m (kg-m, ft-lb)
a. 39 (4.0, 29)
b. 78 (8.0, 58)
c. 0 (0, 0)
d. 39 (4.0, 29)
e. 90 - 95 degrees (90 degrees preferred)
f. 90 - 95 degrees (90 degrees preferred)
SEM037G
4. Install cylinder head outside bolts.
5. Install the following water hoses:
+Water hose for cylinder block.
+Water hoses for heater.
SEM036G
6. Install starter motor.
BEM004
7. Remove old liquid gasket from mating surface of LH camshaft
end bracket.
+Also remove old liquid gasket from mating surface of cyl-
inder head.
8. Apply liquid gasket to mating surface of LH camshaft end
bracket as shown in illustration.
+Use Genuine RTV silicone sealant part No. 999MP-A7007
or equivalent.
SEM045G
9. Install camshafts, camshaft brackets.
+Position camshaft.
+LH camshaft key at about 12 o'clock.
+RH camshaft key at about 10 o'clock.
Apply new engine oil to bearing and cam surfaces of cam-
shafts before installing them.
CYLINDER HEADSR
Installation (Cont'd)
EM-125

JEM137G
2. Install power steering pump.
3. Install fuel injection pump.
+Before installing, make sure the notch on the fuel injection
pump flange and the hole 6 mm (0.24 in) in diameter on the
pump body are aligned.
4. Install chain guide and tension guides.
5. Install crankshaft sprocket, aligning it with the crankshaft key
on the far side.
JEM136G
6. Install primary timing chain with fuel injection pump sprocket.
+When installing, match the alignment marks on sprockets with
color coded alignment marks (colored links) on the chain.
+Install fuel injection pump sprocket washer with the surface
marked ªFº (front mark) facing the front of the engine.
7. Install timing chain onto power steering pump sprocket and
through chain guide.
JEM135G
8. Use the positioning stopper pin (SST) to hold the fuel injection
pump sprocket and install the bolt.
+Using a TORX wrench (SST), turn the pump shaft little by little
to adjust the position of the pump flange. Insert positioning
stopper pin (SST) into the hole 6 mm (0.24 in) in diameter on
the fuel injection pump sprocket so that the stopper pin goes
through the pump flange to the pump body. While the stopper
pin is in place, install the bolt.
JEM134G
9. Install timing chain slack guide.
10. Install chain tensioner.
+Push the plunger of the chain tensioner. While keeping plunger
pressed down with a push pin, etc., install the chain tensioner.
+After installation, pull out the push pin holding the plunger.
+Check again that the alignment marks on the sprockets
and the colored alignment marks on timing chain are
aligned.
JEM142G
11. Install front oil seal to oil pump.
+Using a suitable drift [62 mm (2.44 in) dia.], force fit the seal
until it hits the bottom.
+Do not touch lips of oil seal. Make sure seal surfaces are
free of foreign materials.
TIMING CHAINYD
Primary Timing Chain (Cont'd)
EM-185

SEF122U
Checking Water in Fuel Filter Sensor (where
fitted)
NLFE00251. Remove the connector from filter and water in fuel filter sen-
sor.
2. Turn the key switch“ON”. Lift the float to ensure that the
warning lamp turns on.
Water in fuel filter sensor tightening torque:
: 3.9 - 5.9 N·m (0.4 - 0.6 kg-m, 35 - 52 in-lb)
Discard the old O-ring and replace it with a new one.
Removal and InstallationNLFE0015WARNING:
When replacing fuel line parts, be sure to observe the following.
+Put a“CAUTION: FLAMMABLE”sign in workshop.
+Be sure to furnish workshop with a CO
2fire extinguisher.
+Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
CAUTION:
+Before removing fuel line parts, carry out the following procedures:
a) Put drained fuel in an explosion-proof container and put the lid on securely.
b) Disconnect battery ground cable.
+Always replace O-ring and clamps with new ones.
+Do not kink or twist tubes when they are being installed.
+Do not tighten hose clamps excessively to avoid damaging hoses.
+After installing tubes, run engine and check for fuel leaks at connections.
FUEL SYSTEMYD
Checking Water in Fuel Filter Sensor (where fitted)
FE-17

GENERAL INFORMATION
SECTION
GI
CONTENTS
PRECAUTIONS...............................................................3
Precautions ..................................................................3
PRECAUTIONS FOR SUPPLEMENTAL
RESTRAINT SYSTEM (SRS)″AIR BAG″AND
″SEAT BELT PRE-TENSIONER″
.................................3
PRECAUTIONS FOR NATS (NISSAN ANTI-THEFT
SYSTEM)
..................................................................3
GENERAL PRECAUTIONS.........................................4
PRECAUTIONS FOR MULTIPORT FUEL
INJECTION SYSTEM OR ENGINE CONTROL
SYSTEM
...................................................................6
PRECAUTIONS FOR THREE WAY CATALYST...........6
PRECAUTIONS FOR HOSES.....................................6
PRECAUTIONS FOR ENGINE OILS...........................7
PRECAUTIONS FOR FUEL........................................8
PRECAUTIONS FOR AIR CONDITIONING..................8
HOW TO USE THIS MANUAL........................................9
HOW TO READ WIRING DIAGRAMS.......................... 11
Sample/Wiring Diagram - EXAMPL - ........................ 11
OPTIONAL SPLICE..................................................12
Description .................................................................13
CONNECTOR SYMBOLS.........................................15
HARNESS INDICATION...........................................16
COMPONENT INDICATION......................................16
SWITCH POSITIONS...............................................16
DETECTABLE LINES AND NON-DETECTABLE
LINES
.....................................................................17
MULTIPLE SWITCH.................................................18
REFERENCE AREA.................................................19
HOW TO PERFORM EFFICIENT DIAGNOSES
FOR AN ELECTRICAL INCIDENT...............................21
Work Flow ..................................................................21
Incident Simulation Tests ...........................................22
INTRODUCTION......................................................22
VEHICLE VIBRATION..............................................22
HEAT SENSITIVE....................................................23
FREEZING..............................................................23
WATER INTRUSION................................................24
ELECTRICAL LOAD.................................................24
COLD OR HOT START UP.......................................24
Circuit Inspection .......................................................24
INTRODUCTION......................................................24
TESTING FOR″OPENS″IN THE CIRCUIT................25
TESTING FOR″SHORTS″IN THE CIRCUIT..............26
GROUND INSPECTION...........................................27
VOLTAGE DROP TESTS..........................................27
CONTROL UNIT CIRCUIT TEST...............................29
HOW TO FOLLOW TROUBLE DIAGNOSES...............31
How to Follow Test Groups in Trouble Diagnoses ....32
Key to Symbols Signifying Measurements or
Procedures.................................................................33
CONSULT-II CHECKING SYSTEM...............................35
Function and System Application ..............................35
Nickel Metal Hydride Battery Replacement...............35
Checking Equipment..................................................36
CONSULT-II Data Link Connector (DLC) Circuit ......36
INSPECTION PROCEDURE.....................................36
IDENTIFICATION INFORMATION................................37
Model Variation ..........................................................37
PREFIX AND SUFFIX DESIGNATIONS.....................37
Identification Number .................................................38
VEHICLE IDENTIFICATION NUMBER
ARRANGEMENT
.....................................................38
IDENTIFICATION PLATE..........................................39
ENGINE SERIAL NUMBER.......................................39
H.CVT NUMBER......................................................40
MANUAL TRANSAXLE NUMBER..............................40
Dimensions ................................................................41
Wheels and Tires .......................................................41
LIFTING POINTS AND TOW TRUCK TOWING...........42
Preparation ................................................................42
SPECIAL SERVICE TOOLS......................................42
Board-on Lift ..............................................................42
Garage Jack and Safety Stand .................................43
2-pole Lift ...................................................................44
Tow Truck Towing ......................................................45
TOWING A H.CVT MODEL WITH FOUR WHEELS
ON GROUND
..........................................................45
TOWING A H.CVT MODEL WITH REAR WHEELS
RAISED (WITH FRONT WHEELS ON GROUND)
.......45
TOWING POINT.......................................................46

PrecautionsNLGI0001Observe the following precautions to ensure safe and proper
servicing. These precautions are not described in each indi-
vidual section.
SGI646
PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT
SYSTEM (SRS)“AIR BAG”AND“SEAT BELT
PRE-TENSIONER”
NLGI0001S01The Supplemental Restraint System such as“AIR BAG”and“SEAT
BELT PRE-TENSIONER”used along with a seat belt, helps to
reduce the risk or severity of injury to the driver and front passen-
ger for certain types of collision. The SRS system composition
which is available to NISSAN MODEL V10 is as follows (The com-
position varies according to the destination and optional equip-
ment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag
module (located in the center of the steering wheel), front pas-
senger air bag module (located on the instrument panel on
passenger side), front seat belt pre-tensioners, a diagnoses
sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air
bag module (located in the outer side of front seat), side air bag
(satellite) sensor, diagnoses sensor unit (one of components of
air bags for a frontal collision), wiring harness, warning lamp
(one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in
theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could
increase the risk of personal injury or death in the event
of a collision which would result in air bag inflation, all
maintenance should be performed by an authorized
NISSAN dealer.
+Improper maintenance, including incorrect removal and
installation of the SRS, can lead to personal injury caused
by unintentional activation of the system. For removal of
Spiral Cable and Air Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related
to the SRS unless instructed to in this Service Manual.
Spiral cable and wiring harnesses covered with yellow
insulation tape either just before the harness connectors
or for the complete harness are related to the SRS.
PRECAUTIONS FOR NATS (NISSAN ANTI-THEFT
SYSTEM)
NLGI0001S02NATS will immobilize the engine if someone tries to start it without
the registered key of NATS.
Both of the originally supplied ignition key IDs have been NATS
registered.
PRECAUTIONS
Precautions
GI-3

The security indicator is located on the instrument panel. The indi-
cator blinks when the ignition switch is in“OFF”or“ACC”position.
Therefore, NATS warns outsiders that the vehicle is equipped with
the anti-theft system.
+When NATS detects trouble, the security indicator lamp lights
up while ignition switch is in“ON”position.
This lighting up indicates that the anti-theft is not functioning,
so prompt service is required.
+When servicing NATS (trouble diagnoses, system initialization
and additional registration of other NATS ignition key IDs),
CONSULT-II hardware and CONSULT-II NATS software is
necessary.
Regarding the procedures of NATS initialization and NATS
ignition key ID registration, refer to CONSULT-II operation
manual, NATS.
Therefore, CONSULT-II NATS software (program card and
operation manual) must be kept strictly confidential to main-
tain the integrity of the anti-theft function.
+When servicing NATS (trouble diagnoses, system initialization
and additional registration of other NATS ignition key IDs), it
may be necessary to re-register original key identification.
Therefore, be sure to receive all keys from vehicle owner. A
maximum of five key IDs can be registered into NATS.
+When failing to start the engine first time using the key of
NATS, start as follows.
a) Leave the ignition key in“ON”position for approximately 5
seconds.
b) Turn ignition key to“OFF”or“LOCK”position and wait approxi-
mately 5 seconds.
c) Repeat step 1 and 2 again.
d) Restart the engine while keeping the key separate from any
others on key-chain.
SGI285
GENERAL PRECAUTIONSNLGI0001S03+Do not operate the engine for an extended period of time
without proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any
inflammable or poisonous materials, such as gasoline, refrig-
erant gas, etc. When working in a pit or other enclosed area,
be sure to properly ventilate the area before working with haz-
ardous materials.
Do not smoke while working on the vehicle.
SGI231
+Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before work-
ing on the vehicle.
These operations should be done on a level surface.
+When removing a heavy component such as the engine or
transaxle, be careful not to lose your balance and drop them.
Also, do not allow them to strike adjacent parts, especially the
brake tubes and master cylinder.
PRECAUTIONS
Precautions (Cont’d)
GI-4