Wiring DiagramNJEC0450
HEC814
POWER STEERING OIL PRESSURE SWITCHQG
Wiring Diagram
EC-568
Diagnostic Procedure=NJEC0454
1 INSPECTION START
Do you have CONSULT-II?
YesorNo
Ye s©GO TO 2.
No©GO TO 3.
2 CHECK OVERALL FUNCTION
With CONSULT-II
1. Start engine.
2. Check ªPW/ST SIGNALº in ªDATA MONITORº mode with CONSULT-II under the following conditions.
SEF311Y
OK or NG
OK©INSPECTION END
NG©GO TO 4.
3 CHECK OVERALL FUNCTION
Without CONSULT-II
1. Start engine.
2. Check voltage between ECM terminal 46 and ground under the following conditions.
SEF614Y
OK or NG
OK©INSPECTION END
NG©GO TO 4.
POWER STEERING OIL PRESSURE SWITCHQG
Diagnostic Procedure
EC-569
4 CHECK GROUND CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect power steering oil pressure switch harness connector.
3. Check harness continuity between power steering oil pressure switch harness terminal 2 and engine ground.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 5.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
5 CHECK INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and power steering oil pressure switch harness terminal 1.
Refer to wiring diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 7.
NG©GO TO 6.
6 DETECT MALFUNCTIONING PART
Check the harness for open or short between ECM and power steering oil pressure switch.
©Repair open circuit or short to ground or short to power in harness or connectors.
7 CHECK POWER STEERING OIL PRESSURE SWITCH
Refer to ªComponent Inspectionº, EC-570.
OK or NG
OK©GO TO 8.
NG©Replace power steering oil pressure switch.
8 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-177.
©INSPECTION END
Component InspectionNJEC0455POWER STEERING OIL PRESSURE SWITCHNJEC0455S011. Disconnect power steering oil pressure switch harness con-
nector then start engine.
2. Check continuity between terminals 1 and 2.
Refer to wiring diagram.
Conditions Continuity
Steering wheel is being fully turned. Yes
Steering wheel is not being turned. No
POWER STEERING OIL PRESSURE SWITCHQG
Diagnostic Procedure (Cont'd)
EC-570
If NG, replace power steering oil pressure switch.
POWER STEERING OIL PRESSURE SWITCHQG
Component Inspection (Cont'd)
EC-571
Fuel Pressure RegulatorNJEC0467
Fuel pressure at idling
kPa (bar, kg/cm2, psi)Vacuum hose is connected Approximately 235 (2.35, 2.4, 34)
Vacuum hose is disconnected Approximately 294 (2.94, 3.0, 43)
Idle Speed and Ignition TimingNJEC0468
Target idle speed* rpmM/T: 700±50
A/T: 800±50
Air conditioner: ON rpm825 or more
Ignition timingM/T: 8±5É BTDC
A/T: 10±5É BTDC
Throttle position sensor idle position V 0.15 - 0.85
*: Under the following conditions:
+Air conditioner switch: OFF
+Electrical load: OFF (Lights, heater fan & rear window defogger)
+Steering wheel: Kept in straight-ahead position
Mass Air Flow SensorNJEC0470
Supply voltage (Heater) VBattery voltage (11 - 14)
Supply voltage (Sensor) VApproximately 5
Output voltage V1.0 - 1.7*
Mass air flow
(Using CONSULT-II or GST) g´m/sec1.0 - 4.0 at idle*
5.0 - 10.0 at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and idling under no-load.
Intake Air Temperature SensorNJEC0480
Temperature ÉC (ÉF) Resistance kW
20 (68) 2.1 - 2.9
80 (176) 0.27 - 0.38
Engine Coolant Temperature SensorNJEC0471
Temperature ÉC (ÉF) Resistance kW
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Throttle Position SensorNJEC0477
Throttle valve conditions Voltage (V)
Completely closed0.15 - 0.85
Completely open3.5 - 4.7
Heated Oxygen Sensor 1 Heater (Front)NJEC0478
Resistance [at 25ÉC (77ÉF)]W2.3 - 4.3
Heated Oxygen Sensor 2 Heater (Rear)NJEC0483
Resistance [at 25ÉC (77ÉF)]W2.3 - 4.3
SERVICE DATA AND SPECIFICATIONS (SDS)QG
Fuel Pressure Regulator
EC-593
JEF351Y
2. Disconnect the fuel hoses from the fuel injection pump.
3. Disconnect the harness connector from the fuel injection
pump.
+Disconnect the connector by pulling the connector stopper
fully.
+When the stopper is fully pulled, the connector will be discon-
nected together. For installation, push the connector half way
first, then press the stopper until it locks, so that the connec-
tor is connected together.
4. Remove the fuel injection pump rear bracket.
JEF352Y
5. Remove the front chain case.
+Move the power steering fluid reservoir tank from the bracket.
+Loosen and remove the mounting bolts in the reverse order of
the numbers shown in the figure.
+As for bolts 6, 10, and 11, remove with rubber washer because
there is not enough space for removing only the bolts.
CAUTION:
To prevent foreign objects from getting in the engine, cover
the opening during the removal of the front chain case.
JEF353Y
6. Adjust the No. 1 cylinder to the top dead center position.
+Turn the crankshaft pulley clockwise, then align the alignment
mark (punched mark) of the camshaft sprocket to the position
shown in the figure.
+There is no indicator on the crankshaft pulley.
+It is not necessary to mark the secondary timing chain for
removal because it can be matched by the link color for instal-
lation. However, the alignment mark on the fuel injection pump
sprocket is difficult to see; mark it if necessary.
JEF354Y
7. Remove the chain tensioner.
a. Push the plunger of the chain tensioner, then fix it with a tool
such as a push pin.
JEF355Y
b. Using the hexagon wrench (face to face: 5 mm) (SST), remove
the mounting bolts, then remove the chain tensioner.
+A multi-purpose tool may also be used.
BASIC SERVICE PROCEDUREYD
Electronic Control Fuel Injection Pump (Cont'd)
EC-619
Basic InspectionNJEC0632Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
+Headlamp switch is OFF,
+On vehicles equipped with daytime light systems, set
lighting switch to the 1st position to light only small
lamps.
+Air conditioner switch is OFF,
+Rear defogger switch is OFF,
+Steering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem.
2. Check the current need for scheduled maintenance, especially for fuel filter and air cleaner filter. Refer to MA-6, ªPeri-
odic Maintenanceº.
3. Open engine hood and check the following:
+Harness connectors for improper connections
+Vacuum hoses for splits, kinks, or improper connections
+Wiring for improper connections, pinches, or cuts
SEF142I
4. Start engine and warm it up to the normal operating temperature.
©GO TO 2.
2 PREPARATION FOR CHECKING IDLE SPEED
With CONSULT-II
Connect CONSULT-II to the data link connector.
Without CONSULT-II
Install diesel tacho tester to the vehicle.
©GO TO 3.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONYD
Basic Inspection
EC-641
ELECTRICAL SYSTEM
SECTION
EL
CONTENTS
PRECAUTIONS...............................................................5
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............5
Wiring Diagrams and Trouble Diagnosis .....................5
HARNESS CONNECTOR................................................6
Description ...................................................................6
STANDARDIZED RELAY................................................8
Description ...................................................................8
POWER SUPPLY ROUTING.........................................10
Schematic/Sedan .......................................................10
Wiring Diagram - POWER -/Sedan With
Gasoline Engine ........................................................ 11
Wiring Diagram - POWER -/Sedan With Diesel
Engine ........................................................................19
Schematic/Hatchback ................................................26
Wiring Diagram - POWER -/Hatchback ....................28
Inspection...................................................................38
GROUND........................................................................39
Ground Distribution ....................................................39
COMBINATION SWITCH..............................................56
Check/Sedan .............................................................56
Check/Hatchback .......................................................57
Replacement ..............................................................58
STEERING SWITCH......................................................59
Check .........................................................................59
HEADLAMP...................................................................60
Wiring Diagram - H/LAMP -/Hatchback.....................60
Wiring Diagram - H/LAMP -/Sedan ...........................61
Trouble Diagnoses.....................................................63
Bulb Replacement .....................................................64
Aiming Adjustment .....................................................65
HEADLAMP - DAYTIME LIGHT SYSTEM -.................67
System Description ....................................................67
Schematic/Sedan .......................................................68
Wiring Diagram - DTRL -/Sedan ...............................69
Schematic/Hatchback ................................................72
Wiring Diagram - DTRL -/Hatchback .........................73
Trouble Diagnoses.....................................................76
Bulb Replacement .....................................................76Aiming Adjustment .....................................................77
HEADLAMP - HEADLAMP AIMING CONTROL -........78
Wiring Diagram - H/AIM -/Sedan...............................78
Wiring Diagram - H/AIM -/Hatchback ........................79
PARKING, LICENSE AND TAIL LAMPS.....................81
Wiring Diagram - TAIL/L -/Sedan ..............................81
Wiring Diagram - TAIL/L -/Hatchback ........................83
STOP LAMP..................................................................85
Wiring Diagram - STOP/L -/Sedan ............................85
Wiring Diagram - STOP/L -/Hatchback .....................86
BACK-UP LAMP............................................................87
Wiring Diagram - BACK/L -/Sedan ............................87
Wiring Diagram - BACK/L -/Hatchback .....................88
FRONT FOG LAMP.......................................................89
Wiring Diagram - F/FOG -/Sedan..............................89
Wiring Diagram - F/FOG -/Hatchback .......................90
Bulb Replacement .....................................................91
Aiming Adjustment .....................................................92
REAR FOG LAMP.........................................................93
Wiring Diagram - R/FOG -/Sedan .............................93
Wiring Diagram - R/FOG -/Hatchback.......................95
TURN SIGNAL AND HAZARD WARNING LAMPS.....96
System Description/Sedan ........................................96
Schematic/Sedan .......................................................98
Wiring Diagram - TURN -/Sedan...............................99
Trouble Diagnoses/Sedan .......................................101
Electrical Components Inspection ...........................101
System Description/Hatchback ................................102
Wiring Diagram - TURN -/Hatchback ......................103
Trouble Diagnoses/Hatchback.................................107
ILLUMINATION............................................................108
Schematic/Sedan .....................................................108
Wiring Diagram - ILL -/Sedan ..................................109
Schematic/Hatchback .............................................. 111
Wiring Diagram - ILL -/Hatchback ........................... 112
INTERIOR ROOM LAMP............................................. 115
System Description/Sedan With Interior Room
Lamp Timer .............................................................. 115