35 CHECK IGNITION TIMING AGAIN
Check ignition timing again. Refer to Test No. 31.
OK or NG
OK©GO TO 37.
NG©GO TO 36.
36 CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-28, ªInstallationº.
OK or NG
OK©GO TO 34.
NG©1. Repair the timing chain installation.
2. GO TO 32.
37 ERASE UNNECESSARY DTC
After this inspection, unnecessary DTC No. might be displayed.
Erase the stored memory in ECM and TCM (Transmission control module).
Refer to ªHow to Erase Emission-Related Diagnostic Informationº, EC-70 or EC-77 and AT-52, ªHOW TO ERASE DTCº.
OK or NG
©INSPECTION END
MODELS WITHOUT THROTTLE POSITION SWITCHNJEC1785S02Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
+Headlamp switch is OFF,
On vehicle equipped with daytime light system, set lighting
switch to the 1st position to light only small lamps.
+Air conditioner switch is OFF,
+Rear window defogger switch is OFF,
+Steering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or a current need for scheduled
maintenance.
2. Open engine hood and check the following:
+Harness connectors for improper connections
+Vacuum hoses for splits, kinks and improper connections
+Wiring for improper connections, pinches and cuts
+Air cleaner clogging
+Hoses and ducts for leaks
SEF983U
©GO TO 2.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG
Basic Inspection/Hatchback (Cont'd)
EC-144
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Crankshaft position sensor (POS)
circuit22EC-328
Camshaft position sensor
(PHASE) circuit3 2 3 EC-335
Mass air flow sensor circuit11222 22 2EC-187
Heated oxygen sensor 1 (front)
circuit1232 22 2EC-216,
224
Engine coolant temperature sen-
sor circuit112323223 2EC-201,
203
Throttle position sensor circuit 1 222222 2EC-207
Incorrect throttle position sensor
adjustment31 11111 1EC-519
Vehicle speed sensor circuit 2 3 3 3 EC-370
Knock sensor circuit 2 3 EC-324
ECM 22333333333EC-391,
154
Start signal circuit 2EC-558
PNP switch circuit 3 3 3 3 3 EC-437
Power steering oil pressure switch
circuit2 3 3 EC-568
Electrical load signal circuit 3 3 EC-578
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
Symptom Matrix Chart (Cont'd)
EC-156
MONITOR ITEM CONDITION SPECIFICATION
PW/ST SIGNAL+Engine: After warming up, idle
the engineSteering wheel in neutral position
(forward direction)OFF
The steering wheel is turned ON
LOAD SIGNAL+Engine: runningRear window defogger or headlamp
ªONºON
Except the above OFF
IGNITION SW+Ignition switch: ON®OFF ON®OFF
HEATER FAN SW+Heater fan switch is ªONº ON
+Heater fan switch is ªOFFº OFF
INJ PULSE-B1+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle 2.0 - 3.5 msec
2,000 rpm 1.5 - 3.5 msec
IGN TIMING+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdleM/T: 8ɱ5É BTDC
A/T: 10ɱ5É BTDC
2,000 rpm Approx. 30É BTDC
CAL/LD VALUE+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle Not used
2,500 rpm Not used
ABSOL TH´P/S+Engine: Idle Throttle valve fully closed 0.0É
+Ignition switch: ON
(Engine stopped)Throttle valve fully opened Approx. 80É
MASS AIRFLOW+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: N
+No-loadIdle 1.0 - 4.0 g´m/s
2,500 rpm 5.0 - 10.0 g´m/s
IACV-AAC/V+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle 5 - 25 steps
2,000 rpm Ð
PURG VOL C/V+Engine: After warming up
+No-loadIdle 0%
Revving engine Ð
EGR VOL CON/V*+Engine: After warming up
+Shift lever: ªNº
+No-loadIdle 0 step
Revving engine up to 3,000 rpm
quickly1 - 10 steps
SWRL CONT S/V*+Engine speed: IdleEngine coolant temperature is
between 15ÉC (59ÉF) to 40ÉC
(104ÉF)ON
Engine coolant temperature is above
40ÉC (104ÉF)OFF
INT/V SOL-B1+Engine: After warming up
+Lift up drive wheelsIdle OFF
Suitable gear position except ªPº or
ªNº and revving engineON (Momentarily)
AIR COND RLY+Air conditioner switch: OFF®ON OFF®ON
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
CONSULT-II Reference Value in Data Monitor Mode (Cont'd)
EC-160
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
35
36
37
38L/W
PU
L/R
GY/RIgnition signal (No. 1)
Ignition signal (No. 2)
Ignition signal (No. 3)
Ignition signal (No. 4)[Engine is running]
+Warm-up condition
+Idle speed0 - 0.2V
SEF971W
[Engine is running]
+Engine speed is 2,000 rpm0.2 - 0.4V
SEF972W
40* Y/PUThrottle position switch
(Closed position)[Engine is running]
+Accelerator pedal releasedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Accelerator pedal depressedApproximately 0V
41 B/Y Start signal[Ignition switch ªONº]Approximately 0V
[Ignition switch ªSTARTº]9 - 12V
42 G/OR PNP switch[Ignition switch ªONº]
+Gear position is ªNeutral positionº (M/T mod-
els)
+Gear position is ªPº or ªNº (A/T models)Approximately 0V
[Ignition switch ªONº]
+Except the above gear positionA/T models
BATTERY VOLTAGE
(11 - 14V)
M/T models
Approximately 5V
43 B/R Ignition switch[Ignition switch ªOFFº]0V
[Ignition switch ªONº]BATTERY VOLTAGE
(11 - 14V)
44 L/R Air conditioner switch[Engine is running]
+Both air conditioner switch and blower switch
are ªONº (Compressor operates)Approximately 0V
[Engine is running]
+Air conditioner switch is ªOFFºApproximately 5V
46 PU/WPower steering oil pres-
sure switch[Engine is running]
+Steering wheel is fully turnedApproximately 0V
[Engine is running]
+Steering wheel is not turnedApproximately 5V
48 B ECM ground[Engine is running]
+Idle speedEngine ground
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
ECM Terminals and Reference Value (Cont'd)
EC-168
DescriptionNJEC1265The specification (SP) value indicates the tolerance of the value that is displayed in ªDATA MONITOR (SPEC)º
mode of CONSULT-II during normal operation of the Engine Control System. When the value in ªDATA MONI-
TOR (SPEC)º mode is within the SP value, the Engine Control System is confirmed OK. When the value in
ªDATA MONITOR (SPEC)º mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
+B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
+A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
+MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionNJEC1266+Vehicle driven distance: More than 5,000 km (3,017 miles)
+Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi)
+Atmospheric temperature: 20 - 30ÉC (68 - 86ÉF)
+Engine coolant temperature: 75 - 95ÉC (167 - 203ÉF)
+Transmission: Warmed-up*1
+Electrical load: Not applied*2
+Engine speed: Idle
*1: For A/T or CVT models, after the engine is warmed up to normal operating temperature, drive vehicle until
ªFLUID TEMP SEº (A/T or CVT fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive
vehicle for 5 minutes after the engine is warmed up to normal operating temperature.
*2: Rear window defogger switch, air conditioner switch, lighting switch are ªOFFº. Cooling fans are not oper-
ating. Steering wheel is straight ahead.
SEF601Z
Inspection ProcedureNJEC1267NOTE:
Perform ªDATA MONITOR (SPEC)º mode in maximum scale dis-
play.
1. Perform ªBasic Inspectionº, EC-100.
2. Confirm that the testing conditions indicated above are met.
3. Select ªB/FUEL SCHDLº, ªA/F ALPHA-B1º and ªMAS A/F
SE-B1º in ªDATA MONITOR (SPEC)º mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to ªDiagnostic Procedureº, EC-174.
TROUBLE DIAGNOSIS Ð SPECIFICATION VALUEQG
Description
EC-173
DescriptionNJEC0227SYSTEM DESCRIPTIONNJEC0227S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed
EGR vol-
ume controlEGR volume control valve Camshaft position sensor (PHASE) Engine speed and cylinder number
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Vehicle speed sensor Vehicle speed
Battery Battery voltage
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal
Electrical load Electrical load signal
PNP switch Park/Neutral position signal
This system controls flow rate of EGR led from exhaust manifold
to intake manifold. The opening of the EGR by-pass passage in the
EGR volume control valve changes to control the flow rate. A
built-in step motor moves the valve in steps corresponding to the
ECM output pulses. The opening of the valve varies for optimum
engine control. The optimum value stored in the ECM is determined
by considering various engine conditions. The EGR volume control
valve remains close under the following conditions.
+Low engine coolant temperature
+Engine starting
+High-speed engine operation
+Extremely light load engine operation
+Engine idling
+Excessively high engine coolant temperature
+Wide open throttle
+Mass air flow sensor malfunction
+Low battery voltage
SEF551W
DTC P0400 EGR FUNCTION (CLOSED) (WHERE FITTED)QG
Description
EC-343
DescriptionNJEC0504SYSTEM DESCRIPTIONNJEC0504S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed
EGR vol-
ume controlEGR volume control valve Camshaft position sensor (PHASE) Engine speed and cylinder number
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Vehicle speed sensor Vehicle speed
Battery Battery voltage
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal
Electrical load Electrical load signal
PNP switch Park/Neutral position signal
This system controls flow rate of EGR led from exhaust manifold
to intake manifold. The opening of the EGR by-pass passage in the
EGR volume control valve changes to control the flow rate. A
built-in step motor moves the valve in steps corresponding to the
ECM output pulses. The opening of the valve varies for optimum
engine control. The optimum value stored in the ECM is determined
by considering various engine conditions. The EGR volume control
valve remains close under the following conditions.
+Low engine coolant temperature
+Engine starting
+High-speed engine operation
+Extremely light load engine operation
+Engine idling
+Excessively high engine coolant temperature
+Wide open throttle
+Mass air flow sensor malfunction
+Low battery voltage
SEF551W
DTC P0403 EGR VOLUME CONTROL VALVE (CIRCUIT)
(WHERE FITTED)
QG
Description
EC-352
DescriptionNJEC0279SYSTEM DESCRIPTIONNJEC0279S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed
Idle air
controlIACV-AAC valve Camshaft position sensor (PHASE) Engine speed and cylinder number
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
PNP switch Park/Neutral position
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal
Battery Battery voltage
Vehicle speed sensor Vehicle speed
Cooling fan Cooling fan operation
Electrical load Electrical load signal
This system automatically controls engine idle speed to a specified
level. Idle speed is controlled through fine adjustment of the
amount of air which by-passes the throttle valve via IACV-AAC
valve. The IACV-AAC valve changes the opening of the air by-pass
passage to control the amount of auxiliary air. This valve is actu-
ated by a step motor built into the valve, which moves the valve in
the axial direction in steps corresponding to the ECM output sig-
nals. One step of IACV-AAC valve movement causes the respec-
tive opening of the air by-pass passage. (i.e. when the step
advances, the opening is enlarged.) The opening of the valve is
varied to allow for optimum control of the engine idling speed. The
crankshaft position sensor (POS) detects the actual engine speed
and sends a signal to the ECM. The ECM then controls the step
position of the IACV-AAC valve so that engine speed coincides with
the target value memorized in ECM. The target engine speed is the
lowest speed at which the engine can operate steadily. The opti-
mum value stored in the ECM is determined by taking into consid-
eration various engine conditions, such as during warm up,
deceleration, and engine load (air conditioner, power steering, cool-
ing fan operation and electrical load).
SEF937W
COMPONENT DESCRIPTIONNJEC0279S02IACV-AAC ValveNJEC0279S0202The IACV-AAC valve is operated by a step motor for centralized
control of auxiliary air supply. This motor has four winding phases
and is actuated by the output signals of ECM which turns ON and
OFF two windings each in sequence. Each time the IACV-AAC
valve opens or closes to change the auxiliary air quantity, the ECM
sends a pulse signal to the step motor. When no change in the
auxiliary air quantity is needed, the ECM does not issue the pulse
signal. A certain voltage signal is issued so that the valve remains
at that particular opening.
DTC P0505 IDLE AIR CONTROL VALVE (IACV) Ð AUXILIARY AIR CONTROL
(AAC) VALVE
QG
Description
EC-376