Page 21 of 4770

3
CAMRY ± NEW FEATURES
167CN05
WU-TWC
167CN06
TWCSub MufflerMain Muffler41
5. Intake and Exhaust System
Throttle Body
The throttle body is basically the same as that of the 5S-FE engine. However, to ensure the starting perfor-
mance at low temperatures, the air passage for the IAC (Idle Air Control) has been increased on the 5S-FNE
engine. The IAC valve is a 1-coil type with a built-in driver.
Exhaust Manifold
As in the California specification 5S-FE engine,
the stainless steel exhaust manifold and WU-
TWC (Warm Up Three-Way Catalytic Convert-
er) have been integrated to improve the warm-up
performance of TWC, thus reducing exhaust
emissions.
However, the 5S-FNE engine uses a catalytic
converter that has been designed exclusively for
the CNG application, in which the loading of the
noble metal has been increased.
Exhaust Pipe
1) General
To secure sufficient luggage compartment capacity, the main muffler has been relocated below the rear
seat. Furthermore, the muffler capacity has been increased.
A 2-way exhaust control system has been adopted to improve engine performance and reduce the exhaust
noise.
Similar to the WU-TWC, the TWC (Three-Way Catalytic Converter) has been designed exclusively for
the CNG application, in which the loading of the noble metal has been increased.
Page 24 of 4770
CAMRY ± NEW FEATURES
167CN08
Tank Valve
AssemblyTank Band
Coil Springs
167CN26
Tank Valve AssemblyFuel
Temperature
Sensor 44
Fuel Tank
A fuel tank made with carbon fiber and alumi-
num lining has been adopted to prevent weight
increase.
Because the fuel tank expands along with the
increase in the pressure of the compressed gas,
the tank bands contain coil springs to accom-
modate the fluctuation in the perimeter of the
tank.
The fuel tank is provided with a tank valve as-
sembly.
Tank Valve Assembly
1) General
The tank valve assembly is mounted on the
tank and consists of a fuel shutoff valve, inlet
check valve, relief valve and two manual cut-
off valves.
Page 29 of 4770

3
CAMRY ± NEW FEATURES49
8. Engine Control System
General
An engine control system based on the 5S-FE engine has been adopted. The knock sensor has been discon-
tinued because natural gas has a high octane value and is less susceptible to knocking.
The engine control system of 5S-FNE and 5S-FE engines are compared below.
System
Outline5S-FNE5S-FE
SFI
Se
quential
A D-type SFI system is used, which indirectly detects
intake air volume by manifold absolute pressure sensor.Sequential
Multiport Fuel
InjectionThe fuel injection system is a sequential multiport fuel
injection system.
Ignition timing is determined by the ECM based on
signals from various sensors.
ESA
Electronic Spark
AdvanceThe ECM corrects the ignition timing in response to
engine knocking in accordance with the signals
received from the knock sensor.
Ð
dva ce
Torque control correction during gear shifting had been
used to minimize the shift shock.*1
IAC
(Idle Air Control)A rotary solenoid type IAC valve controls the fast idle
and idle speeds.(1-Coil Type
Built-in Driver)(2-Coil Type)
Fuel Pump ControlFuel pump operation is controlled by signal from the
ECM.Ð
Fuel Cut-Off
Control
The fuel shutoff valves for the fuel tank, fuel pressure
regulator, and delivery pipe are shut off to stop the
supply of fuel when the ignition switch is turned OFF or
during abnormal conditions (such as engine stalling,
SRS airbag deployed, etc.).
Ð
Injector ControlPrevents the frozen stuck of the injector to ensure the
startability of the engine at low temperature.Ð
Oxygen Sensor
and Air Fuel Ratio
Sensor
Heater ControlMaintains the temperature of the oxygen sensor and air
fuel ratio sensor at an appropriate level to increase
accuracy of detection of the oxygen concentration in the
exhaust gas.
*2
EGR Cut-Off
ControlCuts off EGR according to the engine condition to
maintain drivability of the vehicle and durability of the
EGR components.
Evaporative
Emission ControlThe ECM controls the purge flow of evaporative
emissions (HC) in the charcoal canister in accordance
with engine conditions.
Ð
Air Conditioning
Cut-Off ControlBy turning the air conditioning compressor ON or OFF
in accordance with the engine condition, drivability is
maintained.
*3*3
Diagnosis
When the ECM detects a malfunction, the ECM
diagnoses and memorized the failed section.
DiagnosisThe diagnosis system includes a function that detects a
malfunction in the evaporative emission control system.Ð
Fail-Safe
When the ECM detects a malfunction, the ECM stops or
controls the engine according to the data already stored
in memory.
*1: Only for Automatic Transaxle Model
*
2: Air fuel ratio sensor only for California specification model
*
3: The air conditioning magnet clutch controled by the ECM
Page 30 of 4770

CAMRY ± NEW FEATURES
No.4 INJECTOR
SPARK PLUGSIGNITERS and
IGNITION COILS
No.2 INJECTOR
No.1 INJECTOR
No.3 INJECTOR
SENSORS ACTUATORS
MANIFOLD ABSOLUTE
PRESSURE SENSORSFI PIM#10+
CRANKSHAFT POSITION
SENSORNE
CAMSHAFT POSITION
SENSORG
ENGINE COOLANT TEMP.
SENSORTHW
INTAKE AIR TEMP. SENSORTHA
THROTTLE POSITION SENSORVTA
COMBINATION METER
SPD
Vehicle Speed Signal
AIR FUEL RATIO SENSOR
(Bank 1, Sensor 1)AF
HEATED OXYGEN SENSOR
(Bank 1, Sensor 2)OX2
POWER STEERING OIL
PRESSER SWITCHPSW
TAILLIGHT & REAR WINDOW
DEFOGGER SYSTEMELS
IGNITION SWITCHSTA
PARK / NEUTRAL POSITION
SWITCHNSW
STOP LIGHT SWITCHSTP
AIRBAG SENSOR ASSEMBLY
F/PS
Fuel Cut-Off Signal
#10
#20+
#20
#30+
#30
#40+
#40
ESA
IGT1,
IGT2
IGF
CONTROL VALVEIACRSD
VSV EGREGR
AIR FUEL RATIO SENSOR
HEATER AIR FUEL RATIO SENSOR
HEATER CONTROLHTAF
HEATED OXYGEN SENSOR
HEATER OXYGEN SENSOR HEATER
CONTROLHT2
MAGNET CLUTCH RERAYAIRE CONDITIONING
CUT-OFF CONTROLMGC
FUEL GAGE
LOW FUEL LEVEL WARNING
LIGHT
ECM
AIR CONDITIONING SWITCHA/C SW
R, 2, L
FUEL
FUEL W
50
Construction
The configuration of the engine control system in the 5S-FNE engine is as shown in the following chart.
(Continued)
Page 61 of 4770

GENERATOR DRIVE BELT INSPECTION
INSPECT DRIVE BELT
(a) Visually check the drive belt for excessive wear,
frayed cords etc.
If any defect has been found, replace the drive belt.
HINT: Cracks on the rib side of a drive belt are consid±
ered acceptable. If the drive belt has chunks missing
from the ribs, it should be replaced.4. INSPECT HIGH±TENSION CORD RESISTANCE
Using an ohmmeter, measure the resistance.
Maximum resistance:
25 k per cord
If the resistance is greater than maximum, check the
terminals. If necessary, replace the high ± tension
cord.
5. RECONNECT HIGH±TENSION CORDS TO
DISTRIBUTOR CAP
6. CALIFORNIA ONLY:
RECONNECT HIGH±TENSION CORD TO IGNITION
COIL
7. RECONNECT HIGH±TENSION CORDS TO SPARK
PLUGS2. CALIFORNIA ONLY:
DISCONNECT HIGH±TENSION CORD FROM
IGNITION COIL
3. DISCONNECT HIGH ±TENSION CORDS FROM
DISTRIBUTOR CAP
(b) Using a belt tension gauge, measure the belt tension.
Belt tension gauge:
Nippondenso BTG±20 (95506±00020)
Borroughs No. BT±33±73F
± 5S±FE ENGINEENGINE MECHANICALEG1±11
Page 70 of 4770

IDLE SPEED INSPECTION
1. INITIAL CONDITIONS
(a) Engine at normal operating temperature
(b) Air cleaner installed
(c) All pipes and hoses of air induction system connected
(d) All vacuum lines properly connected
(e) MFI/SFI system wiring connectors fully plugged
(f) All operating accessories switched OFF
(g) Ignition timing set correctly
(h) Transmission in neutral position
2. CONNECT TACHOMETER
Connect the test probe of a tachometer to terminal IG
(±) of the data link connector 1.
NOTICE:
wNever allow the tachometer terminal to touch
ground as it could result in damage to the Igniter
and/or ignition coil.
wAs some tachometers are not compatible with this
ignition system, we recommend that you confirm
the compatibility of yours before use.
(b) Check the idle speed.
Idle speed (w/ Cooling fan OFF):
750+50 rpm
If the idle speed is not as specified, check the IAC
system.
4. DISCONNECT TACHOMETER 3. INSPECT IDLE SPEED
(a) Race the engine at 2,500 rpm for approx. 90 seconds.
± 5S±FE ENGINEENGINE MECHANICALEG1±20
Page 136 of 4770
(c) Disconnect the following connectors:
(1) Igniter connector
(2) California only:
Ignition coil connector
(3) Noise filter connector
(4) 2 ground straps from LH fender apron
(5) Connector from LH fender apron 12. DISCONNECT WIRES AND CONNECTORS
(a) Remove the engine relay box, and disconnect the 5
connectors.
(b) Connector from LH fender apron
(6) Data link connector 1
(7) 2 ground straps from RH fender apron
(d) Disconnect the MAP sensor connector.
13. DISCONNECT HEATER HOSES
14. DISCONNECT FUEL RETURN HOSE
CAUTION: Catch leaking fuel in a container.
± 5S±FE ENGINEENGINE MECHANICALEG1±86
Page 182 of 4770
(d) Connect the following connectors:
(1) Igniter connector
(2) California only:
Ignition coil connector
(3) Noise filter connector
(4) 2 ground straps from LH fender apron
(5) Connector from LH fender apron 24. CONNECT WIRES AND CONNECTORS
(a) Connect the 5 connectors to the relay box.
(b) Connectors from LH fender apron.
(c) Install the engine relay box. 21. CONNECT FUEL INLET HOSE
Torque: 29 N±m (300 kgf±cm, 22 ft±lbf)
22. CONNECT FUEL RETURN HOSE
23. CONNECT HEATER HOSES
± 5S±FE ENGINEENGINE MECHANICALEG1±132