Page 4247 of 4770

RS05W±02
H01339
H01352
RS±72
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG SENSOR ASSEMBLY
2217 Author: Date:
INSTALLATION
NOTICE:
Never use SRS parts from another vehicle. When re-
placing parts, replace them with new ones.
Never reuse the side airbag sensor assembly in-
volved in a collision when the airbag has deployed.
Never repair a sensor in order to reuse it.
1. INSTALL SIDE AIRBAG SENSOR ASSEMBLY
(a) Using a torx wrench, install the side airbag sensor assem-
bly with the 3 screws.
Torx wrench: T40 (Part No.09042±00020 or locally
manufactured tool)
Torque: 20 N´m (205 kgf´cm, 15 ft´lbf)
(b) Connect the side airbag sensor assembly connector.
NOTICE:
Connection of the connector is done after the sensor
assembly has been installed. Make sure the sensor
assembly is installed with the specified torque.
If the sensor assembly has been dropped, or there are
cracks, dents or other defects in the case, bracket or
connector, replace the sensor assembly with a new
one.
When installing the sensor assembly, take care that
the SRS wiring does not interfere with other parts and
is not pinched between other parts.
After installation, shake the sensor assembly to
check that there is no looseness.
2. INSTALL FRONT SEAT OUTER BELT RETRACTOR
(See page BO±134)
(a) Install the retractor with the 2 bolts.
Torque:
Upper bolt: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
Lower bolt: 42 N´m (430 kgf´cm, 31 ft´lbf)
(b) Connect the pretensioner connector.
3. INSTALL CENTER PILLAR LOWER GARNISH
4. INSTALL FRONT DOOR SCUFF PLATE
Page 4254 of 4770
B06418
Magnetic Switch Assembly
Terminal Nut
Wave Washer
Terminal Insulator
O±RingContact Plate
Terminal
Bolt
Terminal Insulator Terminal C Kit part
Plunger
Gasket
End Cover
O±Ring
Packing
Terminal Insulator
Wave Washer
Terminal Nut Terminal Bolt
Terminal 30 Kit PartContact PlateTerminal Insulator
N´m (kgf´cm, ft´lbf)
Non±reusable part: Specified torque
17 (173, 13)
17 (173, 13)
Lead Terminal
ST±4
± STARTING (5S±FE)STARTER
1711 Author: Date:
Page 4255 of 4770
ST03J±01
± STARTING (5S±FE)STARTER
ST±5
1712 Author: Date:
REMOVAL
1. REMOVE BATTERY AND TRAY
2. w/ CRUISE CONTROL SYSTEM:
REMOVE CRUISE CONTROL ACTUATOR
(a) Disconnect the actuator connector and clamp.
(b) Remove the 3 bolts, and disconnect the actuator with the bracket.
3. REMOVE STARTER
(a) Disconnect the starter connector.
(b) Remove the 2 bolts, throttle cable clamp (A/T) and starter.
(c) Remove the nut, and disconnect the starter cable.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
Page 4256 of 4770

ST03K±01
B01156
B01157
Protrusion
Identation
B01158
B01160
(1)
(4)
(3)
(2)
B01159
ST±6
± STARTING (5S±FE)STARTER
1713 Author: Date:
DISASSEMBLY
1. REMOVE DUST PROTECTOR
2. REMOVE FIELD FRAME AND ARMATURE
(a) Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
Torque: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
(b) Remove the 2 through bolts.
Torque: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
(c) Pull out the field frame together with the armature.
HINT:
Align the protrusion of the field frame with the identation of the
magnetic switch.
(d) Remove the O±ring from the field frame.
HINT:
At the time of installation, please refer to following items. Use
a new O±ring.
3. REMOVE STARTER HOUSING, CLUTCH
ASSEMBLY AND GEAR
(a) Remove the 2 screws.
Torque: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
(b) Remove these parts from the magnetic switch:
(1) Starter housing and clutch assembly
(2) Return spring
(3) Idler gear
(4) Bearing
4. REMOVE STEEL BALL
Using a magnetic finger, remove the steel ball from the clutch
shaft hole.
Page 4257 of 4770
B01161
P13528
± STARTING (5S±FE)STARTER
ST±7
1714 Author: Date:
5. REMOVE BRUSH HOLDER
(a) Remove the 2 screws and end cover from the field frame.
Torque: 1.5 N´m (15 kgf´cm, 13 in.´lbf)
(b) Remove the O±ring from the field frame.
(c) Using a screwdriver, hold the spring back and disconnect
the brush from the brush holder. Disconnect the 4
brushes, and remove the brush holder.
NOTICE:
Check that the positive (+) lead wires are not grounded.
6. REMOVE ARMATURE FROM FIELD FRAME
Page 4266 of 4770
B01240
SST
B01241
ST±16
± STARTING (5S±FE)STARTER
1723 Author: Date:
If the contact plate is not pressed down with the spe-
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.
(2) Using SST, tighten the nuts to the specified torque.
SST 09810±38140
Torque: 17 N´m (173 kgf´cm, 13 ft´lbf)
NOTICE:
If the nut is over tightened, it may cause cracks on the in-
side of the insulator.
(h) Clean the contact surfaces of the remaining contact plate
and plunger with a dry shop rag.
(i) Reinstall the plunger, a new gasket and the end cover
with the 3 bolts.
Torque: 2.5 N´m (26 kgf´cm, 23 in.´lbf)
Page 4274 of 4770
B06418
Magnetic Switch Assembly
Terminal Nut
Wave Washer
Terminal Insulator
O±RingContact Plate
Terminal
Bolt
Terminal Insulator Terminal C Kit part
Plunger
Gasket
End Cover
Lead Terminal
O±Ring
Packing
Terminal Insulator
Wave Washer
Terminal Nut Terminal Bolt
Terminal 30 Kit PartContact PlateTerminal Insulator
N´m (kgf´cm, ft´lbf)
Non±reusable part: Specified torque
17 (173, 13)
17 (173, 13)
ST±4
± STARTING (1MZ±FE)STARTER
1731 Author: Date:
Page 4275 of 4770
ST01V±03
± STARTING (1MZ±FE)STARTER
ST±5
1732 Author: Date:
REMOVAL
1. REMOVE BATTERY AND TRAY
2. w/ CRUISE CONTROL SYSTEM:
REMOVE CRUISE CONTROL ACTUATOR
(a) Disconnect the actuator connector and clamp.
(b) Remove the 3 bolts, and disconnect the actuator with the bracket.
3. REMOVE STARTER
(a) Disconnect the starter connector.
(b) Remove the 2 bolts, throttle cable clamp (A/T) and starter.
(c) Remove the nut, and disconnect the starter wire.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)