Page 3658 of 4770
S05938
No.2 Timing Belt
Cover
No.1 Timing Belt
Cover
Crankshaft
Pulley
Crankshaft Position Sensor
Connector
Crankshaft Position Sensor Wire ClampWire
Clamp
N´m (kgf´cm, ft´lbf):Specified torqueGenerator * Gasket
Timing Belt Guide Generator Wire
Generator Connector
Wire ClampWire
Clamp
108 (1,100, 80)
* Gasket
* Replace only if damaged
± IGNITION (5S±FE)CRANKSHAFT POSITION SENSOR
IG±11
1693 Author: Date:
Page 3719 of 4770
B06345
No.2 Timing Belt Cover
No.1 Timing Belt Cover* Gasket
Wire
ClampGeneratorGenerator Wire
Generator Connector
Crankshaft Pulley
No.2 Idler Pulley
Oil Pump Pulley
Crankshaft
Timing Pulley
Crankshaft Position SensorTiming Belt Guide
Wire ClampWire
Clamp
Timing Belt
Clamp
No.1 Idler Pulley
Tension Spring GasketClamp
Gasket
GasketHigh±Tension Cord
Spark Plug
Oil Strainer
Drain Plug
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable partx 17
* Gasket
* Replace only if damagedOil Pump
x 10
8.8 (90, 78 in.´lbf)5.4 (55, 48 in.´lbf)
5.4 (55, 48 in.´lbf)
24 (245, 18)
42 (425, 31)
108 (1,100, 80)
18 (180, 13)
42 (425, 31)
Oil Pan
± LUBRICATION (5S±FE)OIL PUMP
LU±5
1651 Author: Date:
Page 3721 of 4770

LU03K±03
S05311
S05952
SST
SST
S05928
± LUBRICATION (5S±FE)OIL PUMP
LU±7
1653 Author: Date:
REMOVAL
HINT:
When repairing the oil pump, the oil pan and strainer should be
removed and cleaned.
1. DRAIN ENGINE OIL
2. REMOVE FRONT EXHAUST PIPE (See page EM±69)
3. REMOVE NO.2 EXHAUST MANIFOLD STAY AND LH
STIFFENER PLATE (See page EM±69)
4. REMOVE EXHAUST PIPE BRACKET, OIL PAN INSU-
LATOR AND NO.2 REAR END PLATE
(See page EM±69)
5. REMOVE OIL PAN
(a) Remove the oil dipstick.
(b) Remove the 17 bolts and 2 nuts.
(c) Insert the blade of SST between the cylinder block and oil
pan, and cut off applied sealer and remove the oil pan.
SST 09032±00100
NOTICE:
Do not use SST for the oil pump body side and rear oil
seal retainer.
Be careful not to damage the oil pan flange.
6. REMOVE OIL STRAINER
Remove the bolt, 2 nuts, oil strainer and gasket.
7. REMOVE TIMING BELT (See page EM±17)
8. REMOVE NO.2 IDLER PULLEY
Remove the bolt and idler pulley.
9. REMOVE CRANKSHAFT TIMING PULLEY
(See page EM±17)
10. REMOVE OIL PUMP PULLEY (See page EM±17)
Page 3727 of 4770

LU03P±03
Z19249
A
BB AA A AA A
A A
A
S05928
LU0420
Seal Width
3 ± 5 mm
A
A
BBC
C
5 mm (0.20 in.)
± LUBRICATION (5S±FE)OIL PUMP
LU±13
1659 Author: Date:
INSTALLATION
1. INSTALL OIL PUMP
Install a new gasket and the oil pump with the 12 bolts. Uniformi-
ty tighten the bolts in several passes.
Torque: 8.8 N´m (90 kgf´cm, 78 in.´lbf)
HINT:
Each bolt length is indicated in the illustration.
Bolt length:
25 mm (0.98 in.) for A
35 mm (1.38 in.) for B
2. INSTALL OIL PUMP PULLEY (See page EM±23)
3. INSTALL CRANKSHAFT TIMING PULLEY
(See page EM±23)
4. INSTALL NO.2 IDLER PULLEY (See page EM±23)
5. INSTALL TIMING BELT (See page EM±23)
6. INSTALL OIL STRAINER
Install a new gasket and the oil strainer with the bolt and 2 nuts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
7. INSTALL OIL PAN
(a) Remove any old seal packing (FIPG) material and be
careful not to drop any oil on the contact surfaces of the
oil pan and cylinder block.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing groove.
Thoroughly clean all components to remove all the
loose material.
Using a non±residue solvent, clean both sealing
surface.
NOTICE:
Do not use a solvent which will affect the painted surfaces.
(b) Apply seal packing to the oil pan shown in the illustration.
Seal packing: Part No. 08826±00080 or equivalent
Install a nozzle that has been cut to a 3 ± 5 mm (0.12
± 0.20 in.) opening.
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Page 3738 of 4770
B06384
No.2 Timing Belt CoverTiming Belt
Gasket
Timing Belt Guide
No.2 Generator
Bracket RH Engine Mounting Bracket
Crankshaft
PulleyGasket
Engine Wire
Protector
RH Camshaft Timing Pulley
No.2 Idler Pulley
Crankshaft
Timing PulleyDust Boot
Timing Belt Plate Plate Washer
Timing Belt Tensioner
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part No.1 Timing Belt Cover
LH Camshaft
Timing Pulley
No.1 Idler Pulley
Precoated part
* For use with SST
28 (290, 21)
215 (2,200, 159)
125 (1,300, 94)*88 (900, 65)43 (440, 32)
34 (350, 25)
27 (280, 20)
125 (1,300, 94)
LU±6
± LUBRICATION (1MZ±FE)OIL PUMP
1670 Author: Date:
Page 3853 of 4770
PP0JQ±04
PP±2
± PREPARATIONENGINE MECHANICAL (5S±FE)
54 Author: Date:
ENGINE MECHANICAL (5S±FE)
SST (Special Service Tools)
09201±10000Valve Guide Bushing Remover &
Replacer Set
(09201±01060)Valve Guide Bushing Remover &
Replacer 6
09201±41020Valve Stem Oil Seal Replacer
09202±70020Valve Spring Compressor
(09202±00010)Attachment
09213±54015Crankshaft Pulley Holding Tool
(91651±60855)BoltCrankshaft pulley (Type A)
09222±30010Connecting Rod Bushing Remover
& Replacer
09223±15030Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09223±46011Crankshaft Front Oil Seal
ReplacerCamshaft oil seal
09224±74010Engine Balancer Backlash
Adjusting Tool
09226±10010Crankshaft Front & Rear Bearing
ReplacerCrankshaft front oil seal
Page 3854 of 4770
± PREPARATIONENGINE MECHANICAL (5S±FE)
PP±3
55 Author: Date:
09248±55040Valve Clearance Adjust Tool Set
(09248±05410)Valve Lifter Press
(09248±05420)Valve Lifter Stopper
09249±63010Torque Wrench AdaptorCamshaft timing pulley
09330±00021Companion Flange Holding ToolCrankshaft pulley
09612±24014Steering Gear Housing Overhaul
Tool Set
(09617±24011)Steering Rack WrenchFuel inlet hose
09843±18020Diagnosis Check Wire
09950±50012Puller C Set
(09951±05010)Hanger 150Crankshaft pulley
Crankshaft timing pulley
(09952±05010)Slide ArmCrankshaft pulley
Crankshaft timing pulley
(09953±05010)Center Bolt 100Crankshaft pulley
Crankshaft timing pulley
(09953±05020)Center Bolt 150Crankshaft pulley
Crankshaft timing pulley
Page 3855 of 4770
PP±4
± PREPARATIONENGINE MECHANICAL (5S±FE)
56 Author: Date:
(09954±05010)Claw No.1Crankshaft pulley (Type B)
Crankshaft timing pulley
(09954±05020)Claw No.2Crankshaft pulley (Type A)
09950±70010Handle Set
(09951±07100)Handle 100Valve guide bushing
Crankshaft rear oil seal
09960±10010Variable Pin Wrench Set
(09962±01000)Variable Pin Wrench Arm AssyCamshaft timing pulley
Oil pump pulley
Camshaft sub±gear gear
(09963±00500)Pin 5Oil pump pulley
Camshaft sub±gear gear
(09963±01000)Pin 10Camshaft timing pulley