Page 645 of 4770
INSTALLATION
1. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
HINT: Make sure each measurement is correct, as
this parts affects the front wheel alignment.
BODY PANEL REPLACEMENTRE-23
Page 662 of 4770
mm in.
5 0.20
INSTALLATION
[Foamed Material
Application Areas]
Body Sealer
Butt Weld
about 5 mm
[Foamed Material
Application Areas]
Body Sealer
Braze
2. Temporarily install the new parts and check
the fit of the rear door, luggage compartment
door and rear combination light. 1. Before temporarily installing the new parts,
apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 ± 4 mm (0.12 ±
0.16 in.) in diameter.
3) For other sealing points, refer to section AR.
BODY PANEL REPLACEMENTRE-40
Page 666 of 4770
mm in.
50.20
INSTALLATION
Butt Weld
Body Sealer
Butt Weld
Body Sealer
about 5 mm
1. Before temporarily installing the new parts,
apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 ± 4 mm (0.12 ±
16 in.) in diameter.
3) For other sealing points, refer to section AR.
BODY PANEL REPLACEMENTRE-44
Page 668 of 4770
QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Right Side
REMOVAL (With the quarter panel removed.)
Quarter Panel Outer
Reinforcement
Roof Side Outer
Panel
1. After removing the roof side outer panel and
quarter panel outer reinforcement, remove
the quarter wheel housing outer panel.
BODY PANEL REPLACEMENTRE-46
Page 670 of 4770
QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Left Side
REMOVAL (With the quarter panel removed.)
Quarter Panel Outer
Reinforcement
Roof Side Outer Panel
1. After removing the roof side outer panel and
quarter panel outer reinforcement, remove
the quarter wheel housing outer panel.
BODY PANEL REPLACEMENTRE-48
Page 693 of 4770

For anti±corrosion measures, always apply the
weld±through primer (spot sealer) to welding sur-
faces where the paint film has been removed.
HINT: Apply the weld±through primer (spot sealer)
so that it does not ooze out from the joining sur-
faces.
GENERAL INFORMATION
Anti±rust treatment is necessary before welding and before and after the painting process.
ANTI±RUST TREATMENT BEFORE WELDING
Weld±Through Primer
Spot Sealer
1. WELD±THROUGH PRIMER (SPOT SEALER) APPLICATION
WELD±THROUGH PRIMER (SPOT SEALER)
APPLICATION
ANTI±RUST TREATMENT BEFORE PAINTING PROCESS
1. BODY SEALER APPLICATION
For water±proofing and anti±corrosion measures,
always apply the body sealer to the body panel
seams and hems of the doors, hoods etc.Sealer Gun
BODY SEALER APPLICATION
2. UNDERCOAT APPLICATION
To prevent corrosion and protect the body from
damage by flying stones, always apply sufficient
undercoat to the bottom surface of the under body
and inside of the wheel housings.
UNDERCOAT APPLICATION ANTI±RUST TREATMENT
AR-2
Page 694 of 4770

Steel MetalUndercoat (ED Primer) Anti±Chipping PaintSecond Coat
Steel Metal Undercoat (ED Primer) Second Coat Top Coat
ANTI±RUST TREATMENT AFTER PAINTING PROCESS
1. ANTI±RUST AGENT (WAX) APPLICATION
To preserve impossible to paint areas from corro-
sion, always apply sufficient anti±rust agent (wax)
to the inside of the hemming areas of the doors and
hoods, and around the hinges, or the welded sur-
faces inside the boxed cross±section structure of
the side member, body pillar, etc.
ANTI±RUST AGENT (WAX) APPLICATION
REFERENCE: ANTI±RUST TREATMENT BY PAINTING
Painting prevents corrosion and protects the sheet metal from damage. In this section, anti±chipping paint
only for anti±corrosion purpose is described.
1. ANTI±CHIPPING PAINT
To prevent corrosion and protect the body from damage by flying stones, etc., apply anti±chipping paint
to the rocker panel, wheel arch areas, valance panel, etc.
HINT:
Depending on the model or the application area, there are cases where the application of anti±chipping
paint is necessary before the second coat or after the top coat.
Apply the anti±chipping paint
before the second coat. Apply the anti±chipping paint
after the top coat.
Anti±Chipping Paint
Top Coat
ANTI±RUST TREATMENTAR-3
Page 709 of 4770
Wheel base
2,670 (105.12)
Imaginary
Standard
Line
(Two±Dimensional Distance)
mm (in.)
Hole dia.
15 (0.59)
12 (0.47)
18 (0.71)
12 (0.47) nut
9.5 (0.374)
18 (0.71)
18 (0.71) Name
Front floor under reinforcement standard hole
Strut bar installation hole±inner
Rear floor side member standard hole
Rear suspension member installation nut
Rear spring support hole±outer
Rear floor side member standard hole
Rear floor side member standard hole Symbol
H, h
I, i
J, j
K, k
L, l
M, m
N, n Hole dia.
15 (0.59)
14 (0.55) nut
18 (0.71)
11 (0.43)
14 (0.55) nut
18 (0.71)
15 (0.59) Name
Front crossmember standard hole
Front frame installation nut
Front side member standard hole
Front spring support hole outer ± front
Front frame installation nut
Front side member standard hole
Front side member working hole Symbol
A, a
B, b
C, c
D, d
E, e
F, f
G, g
UNDER BODY (Cont'd)
BODY DIMENSIONSDI-8