Page 3918 of 4770
± PREPARATIONMANUAL TRANSAXLE (S51)
PP±67
11 9 Author: Date:
09608±00081Differential Side Bearing Cone
ReplacerInput shaft front oil seal
09612±22011Tilt Handle Bearing ReplacerOutput shaft rear bearing
No.3 clutch hub
09950±00020Bearing Remover
09950±00030Bearing Remover Attachment
09950±30010Puller A SetNo.3 clutch hub
09950±40011Puller B Set5th driven gear
09950±60020Replacer Set No.2Differential side bearing
retainer oil seal
Differential side bearing
outer race
(09951±00680)Replacer 68
09950±70010Handle Set
(09951±07150)Handle 150
Page 3919 of 4770
PP0H3±01
PP±68
± PREPARATIONMANUAL TRANSAXLE (S51)
120 Author: Date:
RECOMMENDED TOOLS
09025±00010Torque Wrench (30 kgf±cm)Differential preload
09031±00030Pin Punch .
09040±00010Hexagon Wrench Set .
09090±04010Engine Sling Device .
09905±00012Snap Ring No.1 Expander .
Page 3921 of 4770
PP0H5±01
PP±70
± PREPARATIONMANUAL TRANSAXLE (S51)
122 Author: Date:
LUBRICANT
ItemCapacityClassification
Manual transaxle oil
(w/ Differential oil)2.6 liters (2.7 US qts, 2.3 lmp. qts)API GL±4 or GL±5
SAE 75W±90
Page 3925 of 4770
PP0KJ±01
PP±74
± PREPARATIONAUTOMATIC TRANSAXLE (A140E)
126 Author: Date:
LUBRICANT
ItemCapacityClassification
Automatic transaxle
Dry fill
Drain and refill
5.6 liters (5.9 US qts, 4.9 Imp.qts)
2.5 liters (2.6 US qts, 2.2 Imp.qts)ATF D±II or DEXRON®III (DEXRON®II)
Differential oil1.6 liters (1.7 US qts, 1.4 Imp.qts)ATF D±II or DEXRON®III (DEXRON®II)
Page 3929 of 4770
PP0M4±01
PP±78
± PREPARATIONAUTOMATIC TRANSAXLE (A541E)
130 Author: Date:
LUBRICANT
ItemCapacityClassification
Automatic transaxle fluid
(w/o Differential oil)
Dry fill
Drain and refill
8.0 liters (8.5 US qts, 7.0 Imp. qts)
3.9 liters (4.1 US qts, 3.4 Imp. qts)ATF D±II or DEXRON®III (DEXRON®II)
Page 3930 of 4770
PP1WM±01
± PREPARATIONSUSPENSION AND AXLE
PP±79
131 Author: Date:
SUSPENSION AND AXLE
SST (Special Service Tools)
09223±56010Crankshaft Rear Oil Seal
ReplacerFront drive shaft
09240±00020Wire Gauge SetFront drive shaft
09309±36010Transmission Rear Bearing
ReplacerFront drive shaft
09310±35010Countershaft Bearing ReplacerFront axle hub
09316±20011Transfer Bearing ReplacerFront drive shaft
09316±60011Transmission & Transfer Bearing
ReplacerFront axle hub
Front suspension
(09316±00011)Replacer Pipe
(09316±00041)Replacer ºCº
09506±35010Differential Drive Pinion Rear
Bearing ReplacerFront drive shaft
09520±00031Rear Axle Shaft PullerFront axle hub
09521±24010Drive Shaft Boot Clamping ToolFront drive shaft
09527±17011Rear Axle Shaft Bearing RemoverFront axle hub
Page 3931 of 4770
PP±80
± PREPARATIONSUSPENSION AND AXLE
132 Author: Date:
09555±55010Differential Drive Pinion
Bearing ReplacerFront drive shaft
09608±16042Front Hub Bearing Adjusting ToolFront drive shaft
(09608±02021)Bolt & Nut
(09608±02041)Retainer
09608±32010Steering Knuckle Oil Seal
ReplacerFront axle hub
Front suspension
09610±20012Pitman Arm PullerFront axle hub
09628±10011Ball Joint PullerFront axle hub
Rear axle hub
09628±62011Ball Joint PullerFront axle hub
Front suspension
09727±30021Coil Spring CompressorFront suspension
Rear suspension
09729±22031Front Spring Upper Seat HolderFront suspension
09950±00020Bearing RemoverFront axle hub
Front drive shaft
09950±60010Replacer SetFront axle hub
(09951±00400)Replacer 40
Page 4008 of 4770

SS±46
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
209 Author: Date:
Input shaft snap ring thickness Mark
No.3 clutch hub a
b
c
d
e
f
g
h
j
Ball bearing 1
2
3
4
5
6
7
8
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0729 in.)
1.90 mm (0.0748 in.)
1.95 mm (0.0768 in.)
2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0847 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)
2.65 mm (0.1043 in.)
2.70 mm (0.1063 in.)
Output shaft snap ring thickness Mark
No.1 clutch hub A
B
C
D
E
F
G
2.80 mm (0.1102 in.)
2.85 mm (0.1122 in.)
2.90 mm (0.1142 in.)
2.95 mm (0.1161 in.)
3.00 mm (0.1181 in.)
3.05 mm (0.1201 in.)
3.10 mm (0.1220 in.)
Differential pinion to side gear backlash STD0.05±0.20 mm (0.0020±0.0079 in.)
Differential side gear thrust washer thickness
0.80 mm (0.0315 in.)
0.90 mm (0.0354 in.)
1.00 mm (0.0394 in.)
1.10 mm (0.0433 in.)
1.20 mm (0.0472 in.)
1.30 mm (0.0512 in.)
1.40 mm (0.0551 in.)
Differential case side bearing preload (at starting)
New bearing (Output shaft preload plus)
Reused bearing (Output shaft preload plus)
0.2 ± 0.3 N´m (1.8 ± 3.5 kgf´cm, 1.6 ± 3.0 in.´lbf)
0.1 ± 0.2 N´m (1.1 ± 2.2 kgf´cm, 1.0 ± 1.9 in.´lbf)
Differential side bearing adjusting shim thickness Mark
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0846 in.)
2.20 mm (0.0866 in.)
2.25 mm (0.0886 in.)
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)
2.65 mm (0.1043 in.)
2.70 mm (0.1063 in.)
2.75 mm (0.1083 in.)
2.80 mm (0.1102 in.)
2.85 mm (0.1122 in.)