2000 TOYOTA CAMRY differential

MX05J±01
Z00295
Z00296
Z00297
Z00298
MX±46
± MANUAL TRANSAXLE (E153)DIFFERENTIAL CASE
1847 Author: Date:
REASSEMBLY
1. ASSEMBLE DIFFERENTIAL CASE
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
(a) Install the thrust washer to the side gear.
(b) Install the 4 pinions and thrust washers to the spider.
(c) Install the side gear and spider with the 4 pinions to the
differential left case.
(d) Using a dial indicator, measure the backlash of the pinion
gear while holding the differential left case.
Standard backlash:
0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
HINT:
Push the pinion gear and spider with the 4 pinions to the differ-
ential left case.
(e) Install the side gear and spider with the 4 pinions to the
right side of the differential case. Check the side gear
backlash.
(f) Refer to the table below, and select the thrust washer
which will ensure that the backlash is within the specifica-
tion. Try to select a washer of the same size.
Thickness mm (in.)Thickness mm (in.)
0.80 (0.0315)1.20 (0.0472)
0.90 (0.0354)1.30 (0.0512)
1.00 (0.0394)1.40 (0.0551)
1.10 (0.0433)±
(g) Install the vehicle speed sensor drive gear.

Z00299
Matchmarks
Z00303
Driven Gear
Side
Q06410
SST
SST
± MANUAL TRANSAXLE (E153)DIFFERENTIAL CASE
MX±47
1848 Author: Date:
(h) Align the matchmarks on the differential cases.
(i) Using a plastic hammer, carefully tap the differential case
to install it.
(j) Using a torx wrench (T50), install and torque the 16 torx
screws.
Torque: 63 N´m (640 kgf´cm, 46 ft´lbf)
2. INSTALL RING GEAR
(a) Clean the contact surface of the differential case and the
threads of the ring gear and differential case.
(b) Heat the ring gear in boiling water.
(c) Carefully remove the ring gear from the water.
(d) After the moisture on the ring gear has completely evapo-
rated, quickly install the ring gear to the differential case.
HINT:
Align the matchmarks on the differential left case.
(e) Temporarily install the 16 bolts.
NOTICE:
The ring gear set bolts should not be tightened until the
ring gear has cooled sufficiently.
(f) After the ring gear has cooled sufficiently, torque the ring
gear set bolts.
Torque: 124 N´m (1,260 kgf´cm, 91 ft´lbf)
3. INSTALL TAPERED ROLLER BEARING
Using SST and a press, install new left and right bearings onto
the differential case.
SST 09316±20011, 09316±60011 (09316±00011)
HINT:
Press the bearing on the ring side first.
4. ADJUST OUTPUT SHAFT ASSEMBLY PRELOAD
(See pages MX±22)
5. INSTALL DIFFERENTIAL CASE ASSEMBLY TO
TRANSAXLE CASE
6. INSTALL OUTPUT SHAFT ASSEMBLY
Lift up the differential case and install the output shaft assem-
bly.
7. INSTALL TRANSMISSION CASE
(a) Install the transmission case.
HINT:
If necessary, tap on the case with a plastic hammer.
(b) Install and torque the 17 bolts.
Torque: 29 N´m (300 kgf´cm 22 ft´lbf)

Q00036
Z00309
MX±48
± MANUAL TRANSAXLE (E153)DIFFERENTIAL CASE
1849 Author: Date:
8. INSTALL OUTPUT SHAFT REAR TAPERED ROLLER
BEARING OUTER RACE
Using a plastic hammer, drive in the outer race.
9. INSTALL SHIM (See pages MX±22)
HINT:
Install the previously selected shim.
10. INSTALL REAR BEARING RETAINER
Using a torx wrench (T45), install and torque the 7 torx screws.
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
11. ADJUST DIFFERENTIAL CASE SIDE BEARING PRE-
LOAD
(a) Install a new lock nut to the output shaft.
(b) Turn the output shaft right and left 2 or 3 times to allow the
bearings to settle.
(c) Using a torque wrench, measure the preload.
Preload (at starting):
New bearing (Output shaft preload plus)
0.2 ± 0.3 N´m (1.8 ± 3.5 kgf´cm, 1.6 ± 3.0 in.´lbf)
Reused bearing (Output shaft preload plus)
0.1 ± 0.2 N´m (1.1 ± 2.2 kgf´cm, 1.0 ± 1.9 in.´lbf)
If the preload is not within the specification, select an appropri-
ate adjusting shim.
HINT:
The total preload will change by about 0.1 ± 0.2 N´m (1 ± 2
kgf´cm, 0.9 ± 1.7 in.´lbf) with each 0.05 mm change in adjusting
shim thickness.
MarkThickness mm (in.)MarkThickness mm (in.)
02.00 (0.0787)92.45 (0.0965)
12.05 (0.0807)A2.50 (0.0984)
22.10 (0.0827)B2.55 (0.1004)
32.15 (0.0846)C2.60 (0.1024)
42.20 (0.0866)D2.65 (0.1043)
52.25 (0.0886)E2.70 (0.1063)
62.30 (0.0906)F2.75 (0.1083)
72.35 (0.0925)G2.80 (0.1102)
82.40 (0.0945)H2.85 (0.1122)
12. REMOVE REAR BEARING RETAINER
Using a torx wrench (T45), remove the 7 torx screws and rear
bearing retainer.
13. REMOVE SHIM
14. REMOVE TRANSMISSION CASE
(a) Remove the 17 bolts.
(b) Using a plastic hammer, tap the transmission case.
15. REMOVE OUTPUT SHAFT ASSEMBLY
16. REMOVE DIFFERENTIAL CASE ASSEMBLY

PP0H7±03
± PREPARATIONMANUAL TRANSAXLE (E153)
PP±61
11 3 Author: Date:
MANUAL TRANSAXLE (E153)
SST (Special Service Tools)
09223±15020Oil Seal & Bearing ReplacerDifferential case oil seal
09308±00010Oil Seal PullerOutput shaft front bearing outer
race
09316±20011Transfer Bearing ReplacerDifferential case tapered roller
bearing
09316±60011Transmission & Transfer Bearing
Replacer
(09316±00011)Replacer Pipe
(09316±00021)Replacer ºAº
(09316±00041)Replacer ºCº1st gear
No.1 hub sleeve
Differential case tapered roller
bearing outer race
(09316±00071)Replacer ºFºOutput shaft front bearing
09506±30012Differential Drive Pinion Rear
Bearing Cone ReplacerOutput shaft rear bearing
09506±35010Differential Drive Pinion Rear
Bearing ReplacerNo.2 hub sleeve
3rd gear
Input shaft rear bearing
09608±00081Differential Side Bearing Cone
ReplacerInput shaft oil seal
09612±65014Steering Worm Bearing PullerInput shaft bearing
Differential case tapered roller
bearing outer race

PP±62
± PREPARATIONMANUAL TRANSAXLE (E153)
11 4 Author: Date:
09950±00020Bearing Remover
09950±00030Bearing Remover AttachmentOutput shaft front bearing
09950±30010Puller A Set5th driven gear
No.3 clutch hub
09950±40011Puller B SetDifferential case tapered roller bearing
09950±60010Replacer Set
(09951±00310)Replacer 31Control shaft cover oil seal
Installation
(09951±00580)Replacer 58Input shaft bearing
09950±70010Handle Set
(09951±07150)Handle 150

PP0H8±01
± PREPARATIONMANUAL TRANSAXLE (E153)
PP±63
11 5 Author: Date:
RECOMMENDED TOOLS
09025±00010Torque Wrench (30 kgf±cm)Differential preload
09031±00030Pin Punch .
09040±00010Hexagon Wrench Set .
09042±00040Torx Socket T50 .
09042±00050Torx Socket T45 .
09090±04010Engine Sling Device .
09905±00012Snap Ring No.1 Expander .

PP0HA±01
± PREPARATIONMANUAL TRANSAXLE (E153)
PP±65
11 7 Author: Date:
LUBRICANT
ItemCapacityClassification
Manual transaxle oil
(w/ Differential oil)4.2 liters (4.4 US qts, 3.7 Imp. qts)API GL±4 or GL±5
SAE 75W±90

PP0H2±04
PP±66
± PREPARATIONMANUAL TRANSAXLE (S51)
11 8 Author: Date:
MANUAL TRANSAXLE (S51)
SST (Special Service Tools)
09308±00010Oil Seal PullerInput shaft front bearing
Output shaft front bearing
09309±120205th Driven Gear Replacer5th driven gear
09310±35010Countershaft Bearing ReplacerInput shaft front bearing
Output shaft front bearing
09316±60011Transmission & Transfer Bearing
Replacer
(09316±00011)Replacer Pipe3rd driven gear
Differential side bearing
(09316±00041)Replacer ºCºOutput shaft thrust washer
09350±32014TOYOTA Automatic Transmission
Tool Set
(09351±32120)Overdrive Bearing ReplacerDifferential side bearing
(09351±32130)HandleDifferential side bearing
retainer oil seal
Differential case oil seal
(Transaxle case side)
(09351±32150)Oil Seal ReplacerDifferential side bearing
retainer oil seal
Differential case oil seal
(Transaxle case side)
09564±32011Differential Preload Adaptor
09608±00071Drive Pinion Rear Bearing Cone
ReplacerInput shaft rear bearing