Page 3807 of 4770

Q09986
Q09987
Filler Plug
Oil Level
0 ± 5 mm
Drain Plug
Q09988
± MANUAL TRANSAXLE (E153)MANUAL TRANSAXLE UNIT
MX±5
1806 Author: Date:
10. REMOVE 5 TRANSAXLE UPPER SIDE MOUNTING
BOLTS
Torque:
17 mm head: 64 N´m (650 kgf´cm, 47 ft´lbf)
11. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
12. RAISE VEHICLE
NOTICE:
Make sure that the vehicle is securely supported.
13. REMOVE ENGINE REAR SIDE SHUTTER PLATE AND
LH AND RH FENDER APRON SEALS
14. DRAIN TRANSAXLE OIL
Oil grade: API GL±4 or GL±5
Viscosity: SAE 75W±90
Capacity: 4.2 liters (4.4 US qts, 3.7 Imp. qts)
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
15. REMOVE LH AND RH DRIVE SHAFTS
(See page SA±25)
16. REMOVE FRONT EXHAUST PIPE
(a) Remove the 2 bolts and exhaust pipe support stay.
Torque: 33 N´m (330 kgf´cm, 24 ft´lbf)
(b) Remove the 4 nuts and 2 gaskets from the exhaust man-
ifold.
Torque: 62 N´m (630 kgf´cm, 46 ft´lbf)
(c) Remove the 2 bolts, nuts and gasket.
Torque: 56 N´m (570 kgf´cm, 41 ft´lbf)
(d) Remove the 2 set bolts of the No.1 exhaust pipe support
bracket.
Torque: 33 N´m (330 kgf´cm, 24 ft´lbf)
(e) Remove the front exhaust pipe.
Page 3809 of 4770

Q09994
Q09995
Q09996
CA
C
A
CB
AAB
C
Q09997
14 mm Head B14 mm Head B
14 mm Head A
± MANUAL TRANSAXLE (E153)MANUAL TRANSAXLE UNIT
MX±7
1808 Author: Date:
21. REMOVE LH ENGINE MOUNTING INSULATOR WITH
BRACKET
(a) Remove the 2 hole plugs, nuts and 3 bolts.
Torque:
Bolt: 64 N´m (650 kgf´cm, 47 ft´lbf)
Nut: 80 N´m (820 kgf´cm, 59 ft´lbf)
(b) Lift up the transaxle and remove the left engine mounting
insulator with the bracket.
22. REMOVE HOLE PLUG AND 4 ENGINE REAR SIDE
MOUNTING NUTS
Torque: 66 N´m (670 kgf´cm, 48 ft´lbf)
23. ATTACH ENGINE SLING DEVICE TO ENGINE HANG-
ER
(See page EM±69)
24. DISCONNECT STEERING RETURN PIPE FROM
FRONT SUSPENSION MEMBER
Remove the 2 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
25. REMOVE FRONT SUSPENSION MEMBER WITH LOW-
ER SUSPENSION ARM
(a) Remove the LH and RH fender liner set screws.
(b) Remove the 6 bolts, 4 nuts, front LH and RH suspension
member braces, rear LH and RH suspension member
braces and front suspension member with the lower sus-
pension arm.
Torque:
Bolt A: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
Bolt B: 32 N´m (330 kgf´cm, 24 ft´lbf)
Nut C: 36 N´m (370 kgf´cm, 27 ft´lbf)
26. JACK UP TRANSAXLE SLIGHTLY
Using a transmission jack, support the transaxle.
27. REMOVE FLYWHEEL HOUSING UNDER COVER AND
TRANSAXLE LOWER SIDE MOUNTING BOLT
(a) Remove the 2 bolts and cover.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
(b) Remove the 3 bolts of the transaxle lower side.
Torque:
14 mm head A: 46 N´m (470 kgf´cm, 34 ft´lbf)
14 mm head B: 37 N´m (380 kgf´cm, 27 ft´lbf)
Page 3858 of 4770
PP1WA±02
± PREPARATIONENGINE MECHANICAL (5S±FE)
PP±7
59 Author: Date:
SSM (Special Service Materials)
08826±00080Seal Packing Black or equivalent
(FIPG)Camshaft bearing cap
Cylinder head cover
Semi±circular plug
08833±00070Adhesive 1324,
THREE BOND 1324 or equivalentFlywheel or drive plate bolt
Torque converter clutch bolt
08833±00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch
Page 3951 of 4770
PP0MS±01
PP±100
± PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
152 Author: Date:
EQUIPMENT
Torque wrench
Bolt: Length: 35 mm (1.38 in.) Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)Airbag disposal
Tire Width: 185 mm (7.28 in.) Inner diam.: 360mm (14.17 in.)Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)Airbag disposal
Vinyl bagAirbag disposal
Page 3956 of 4770
PP0MV±01
± PREPARATIONBODY
PP±105
157 Author: Date:
EQUIPMENT
Clip remover
Torque wrench
Drill
Drill bit, diam 3.2 mm (0.126 in.)
Hand riveter
TapeTo avoid surface damage
Adhesive tapeTo avoid surface damage
Adhesive
Cleaner
Shop ragRegulator handle
Water pump pliersWindow regulator
KnifeMoulding
Heat lightMoulding
Piano wireWindshield
Rope (no projections, difficult to break)Seat belt pretensioner disposal
Tire Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Seatbelt pretensioner disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam 360 mm (14.17 in.)Seat belt pretinsioner disposal
Vinyl bagSeat belt pretensioner disposal
Page 3971 of 4770

SS0AE±03
± SERVICE SPECIFICATIONSENGINE MECHANICAL (5S±FE)
SS±9
172 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pump pulley x Oil pump drive shaft2424518
No.2 idler pulley x Oil pump4242531
Crankshaft pulley x Crankshaft1081,10080
Camshaft timing pulley x Camshaft
for use with SST54
37550
38040
27
No.1 idler pulley x Cylinder head4242531
Cylinder head x Cylinder block 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Water bypass pipe x Cylinder head1919514
Spark plug tube x Cylinder head4950036
Camshaft bearing cap x Cylinder head1919014
Cylinder head cover x Cylinder head4445033
RH engine hanger x Generator bracket2525018
Generator bracket x Cylinder head4242531
LH engine hanger x Cylinder head2525018
No.3 timing belt cover x Cylinder head7.88069 in.´lbf
Delivery pipe x Cylinder head131309
Intake manifold x Cylinder head1919514
Fuel inlet hose x Delivery pipe
for use with SST34
29350
30025
21
EGR valve x intake manifold13.313010
EGR pipe x Cylinder head61.260045
Intake manifold stay x Intake manifold3939829
Intake manifold stay x Stiffening plate3939829
Water outlet x Cylinder head1515011
No.2 intake manifold stay x Cylinder head2121415
No.2 intake manifold stay x Intake manifold4242831
Exhaust manifold x Cylinder head4950036
No.1 exhaust manifold stay x Exhaust manifold4242531
No.1 exhaust manifold stay x Transaxle4242531
No.2 exhaust manifold stay x Exhaust manifold4242531
No.2 exhaust manifold stay, LH stiffener plate x Cylinder block TMC made
TMMK made58
42591
42543
31
No.1 rear end plate x Cylinder block9.39582 in.´lbf
Flywheel (M/T) x Crankshaft8890065
Drive plate (A/T) x Crankshaft8385061
Transaxle (M/T) x Cylinder block 14 mm head
17 mm head46
64470
65034
47
Transaxle (A/T) x Cylinder block6667048
Drive plate x Torque converter clutch2728020
No.2 rear end plate x Cylinder block9.39582 in.´lbf
Exhaust pipe bracket, No.2 rear end plate x Transaxle1919514
RH stiffener plate x Cylinder block3939829
RH stiffener plate x Transaxle3939829
Page 3992 of 4770

SS07F±03
SS±30
± SERVICE SPECIFICATIONSLUBRICATION (1MZ±FE)
193 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pressure switch x Cylinder block131309
No.2 oil pan x Drain plug4546033
Oil pump x Relief valve plug36.837537
Oil pump x Cylinder block 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
Crankshaft position sensor x Oil pump88069 in.´lbf
Oil pan baffle plate x No.1 oil pan88069 in.´lbf
No.1 oil pan x Cylinder block19.520014
No.1 oil pan x Oil pump 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
No.1 oil pan x Rear oil seal retainer88069 in.´lbf
No.1 oil pan x Transaxle37.238027
Oil strainer x Main bearing cap88069 in.´lbf
Oil strainer x Oil pump88069 in.´lbf
No.2 oil pan x No.1 oil pan88069 in.´lbf
Flywheel housing under cover x Transaxle7.88069 in.´lbf
A/C compressor x A/C compressor housing bracket2525018
PS pump x PS pump bracket4344032
PS pump drive belt adjusting strut x PS pump4344032
PS pump drive belt adjusting strut x Oil pump4344032
Exhaust pipe bracket x No.1 oil pan2121015
Page 4006 of 4770
SS09R±01
SS±44
± SERVICE SPECIFICATIONSCLUTCH
207 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder installation nut121209
Clutch line1515511
Release cylinder installation bolt121209
Bleeder plug8.48574 in.´lbf
Cruise control actuator bracket x Body131309
Starter x Transaxle3940029
Clutch accumulator installation bolt2121015
Clutch accumulator installation nut2727020
Release fork support 1MZ±FE4748035
Release fork support 5S±FE3940029
Clutch cover x Flywheel1919514