Page 3713 of 4770

IN±42
± INTRODUCTIONTERMS
42 Author: Date:
HO2SHeated Oxygen SensorHeated Oxygen Sensor (HO2S)
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module±
IFIIndirect Fuel InjectionIndirect Injection (IDL)
IFSInertia Fuel±Shutoff±
ISCIdle Speed Control±
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure
Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Lamp
MSTManifold Surface Temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic System (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Convert (OC), CCo
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger BypassE±ABV
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
Page 3754 of 4770

MA003±09
MA±4
± MAINTENANCEUNDER HOOD
47 Author: Date:
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the ºFULLº and ºLOWº lines on the see±through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE AND CLUTCH FLUID LEVELS
(a) Check that the brake and clutch fluid levels are near the upper level line on the see±through reservoirs.
(b) Check that the clutch fluid level is with is ± 5 mm (0.20 in.). of the reservoir hem.
7. ENGINE DRIVE BELTS
Check drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
Check the level.
The level should be in the ºHOTº or ºCOLDº range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from ºPº to ºLº,
and then shift into ºPº position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re±insert the dipstick and check that the
fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 ± 80°C, 158 ± 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, have the cause located
and corrected.
Page 3868 of 4770
PP1WB±02
± PREPARATIONSFI (5S±FE)
PP±17
69 Author: Date:
SFI (5S±FE)
SST (Special Service Tools)
09268±41047Injection Measuring Tool Set
(09268±41100)ClampExcept California
(09268±41110)Adaptor
(90405±09015)No.1 Union
09268±45014EFI Fuel Pressure Gauge
(09268±41190)Adaptor
(90405±06167)I Union
09631±22020Power Steering Hose Nut
14 x 17 mm Wrench SetFuel line flare nut
09816±30010Oil Pressure Switch SocketKnock sensor 1
09842±30070Wiring ºFº EFI Inspection
09843±18020Diagnosis Check Wire
Page 3871 of 4770
PP1WW±01
PP±20
± PREPARATIONSFI (1MZ±FE)
72 Author: Date:
SFI (1MZ±FE)
SST (Special Service Tools)
09268±41047Injection Measuring Tool Set
(09268±41100)ClampExcept California
(09268±41300)ClampFor California
09268±41250T Joint
09268±45012EFI Fuel Pressure Gauge
09631±22020Power Steering Hose Nut
14 x 17 mm Wrench SetFuel line flare nut
09817±16011Back±up Light Switch ToolKnock sensor
09842±30070Wiring ºFº EFI Inspection
09843±18020Diagnosis Check Wire
Page 3941 of 4770
PP0DB±03
PP±90
± PREPARATIONSTEERING
142 Author: Date:
STEERING
SST (Special Service Tools)
09249±63010Torque Wrench AdaptorPS vane pump
09521±24010Drive Shaft Boot Clamping ToolPS gear
09527±20011Rear Axle Shaft Bearing RemoverPS gear
09612±00012Rack & Pinion Steering Rack
Housing StandPS gear
09612±22011Tilt Handle Bearing ReplacerPS gear
09612±24014Steering Gear Housing Overhaul
Tool Set
(09613±22011)Steering Rack Shaft Bushing
PullerPS gear
09616±00010Steering Worm Bearing Adjusting
SocketPS gear
09631±10021Rack Stopper WrenchPS gear
09631±12071Steering Rack Oil Seal Test ToolPS gear
09631±20081Seal Ring ToolPS gear
09631±22020Power Steering Hose Nut
14 x 17 mm Wrench SetPS vane pump
PS gear
Page 3942 of 4770
± PREPARATIONSTEERING
PP±91
143 Author: Date:
09631±33010Steering Rack Cover ºIºPS gear
09633±00020Power Steering Hose Nut WrenchPS gear
09640±10010Power Steering Pressure Gauge
Set
(09641±01010)Gauge AssyPower steering fluid
(09641±01030)Attachment BPower steering fluid
(09641±01060)Attachment EPower steering fluid
09922±10010Variable Open WrenchPS gear
09950±50012Puller C Set
(09951±05010)Hanger 150Tilt steering column
(09952±05010)Slide ArmTilt steering column
(09953±05020)Center Bolt 150Tilt steering column
(09954±05020)Claw No.2Tilt steering column
09950±60010Replacer Set
Page 3947 of 4770
PP0DE±05
PP±96
± PREPARATIONSTEERING
148 Author: Date:
LUBRICANT
ItemCapacityClassification
Power steering fluid
Total0.8 liters (0.8 US qts, 0.7 lmp.qts)ATF DEXRON® II or III
Page 4031 of 4770

SS0BY±01
± SERVICE SPECIFICATIONSBODY
SS±69
232 Author: Date:
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER±±±
Front bumper cover x Body5.55549 in.´lbf
Front bumper reinforcement x Body3435025
REAR BUMPER±±±
Rear bumper cover x Body5.05043 in.´lbf
Rear bumper reinforcement x Body3435025
HOOD±±±
Hood hinge x Hood2626019
Hood lock x Body8.08071 in.´lbf
FRONT AND REAR DOOR±±±
Front door hinge x Body3131022
Rear door hinge x Body2626019
Door hinge x Door panel2626019
Door lock striker x Body2626019
Outside rear view mirror x Front door panel5.55549
Door inside handle x Door panel3.53531 in.´lbf
Door glass x Window regulator8.08071 in.´lbf
Window regulator x Door panel5.55549 in.´lbf
Door lock x Door panel5.05043 in.´lbf
Door outside handle x Door panel7.07061 in.´lbf
Door check x Body3030022
Door check x Door panel8.08071 in.´lbf
LUGGAGE COMPARTMENT DOOR AND HINGE±±±
Luggage door hinge x Luggage door8.08071 in.´lbf
Luggage door lock striker x Body5.55549 in.´lbf
Luggage door lock x Luggage door5.55549 in.´lbf
FRONT WIPER AND WASHER±±±
Wiper motor assembly x Body2424518
Wiper arm x Wiper pivot5.55549 in.´lbf
SLIDING ROOF±±±
Sliding roof assembly x Body5.55549 in.´lbf
INSTRUMENT PANEL±±±
Front passenger airbag assembly x Reinforcement2020014
Steering wheel lock nut3536026
SEAT±±±
Front Seat (Power Seat for TMC Made)±±±
Hinge cover x Seatback frame1818513
Seatback frame x Power seat adjuster1515011
Seatback frame x Side airbag assembly6.06153 in.´lbf
Front Seat (Manual Seat for TMC Made)±±±
Front seat adjuster x Body3737527