Page 3132 of 4592
PP1XJ±01
± PREPARATIONAIR CONDITIONING
PP±107
159 Author: Date:
AIR CONDITIONING
SST (Special Service Tools)
07110±58060Air Conditioner Service Tool Set
(07117±58060)Refrigerant Drain Service Valve
(07117±58070)T±Joint
(07117±58080)Quick Disconnect AdapterDischarge (diam. 16 mm)
(07117±58090)Quick Disconnect AdapterSuction (diam. 13 mm)
(07117±78050)Refrigerant Charging Gauge
(07117±88060)Refrigerant Charging HoseDischarge (Red)
(07117±88070)Refrigerant Charging HoseSuction (Blue)
(07117±88080)Refrigerant Charging HoseUtility (Green)
07112±66040Magnetic Clutch Remover
07112±76060Magnetic Clutch Stopper
07114±84010Snap Ring Pliers
Page 3133 of 4592
PP±108
± PREPARATIONAIR CONDITIONING
160 Author: Date:
07114±84020Snap Ring Pliers
07116±38360Gas Leak Detector Assembly
09870±00015A/C Quick Joint Puller No.1Suction tube
09870±00025A/C Quick Joint Puller No.2Liquid tube
Page 3134 of 4592
PP0B7±01
± PREPARATIONAIR CONDITIONING
PP±109
161 Author: Date:
RECOMMENDED TOOLS
09082±00040TOYOTA Electrical Tester.
09216±00021Belt Tension Gauge .
Page 3135 of 4592
PP0B8±02
PP±110
± PREPARATIONAIR CONDITIONING
162 Author: Date:
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerThermistor, ECT switch
Torque wrench
Dial indicatorMagnetic clutch
Plastic hammerMagnetic clutch
Page 3136 of 4592
PP0B9±02
± PREPARATIONAIR CONDITIONING
PP±111
163 Author: Date:
LUBRICANT
ItemCapacityClassification
Compressor oil±ND±OIL 8 or equivalent
When replacing receiver20 cc (0.71 fl.oz.)
When replacing condenser40 ± 50 cc (1.4 ± 1.7 fl.oz.)
When replacing evaporator40 ± 50 cc (1.4 ± 1.7 fl.oz.)
When replacing compressor120 cc (4.1 fl.oz.)
Page 3309 of 4592
SS05V±02
± SERVICE SPECIFICATIONSAIR CONDITIONING
SS±71
234 Author: Date:
AIR CONDITIONING
SERVICE DATA
Refrigerant charge volume800 ± 50 g (28.22 ± 1.76 oz.)
Drive belt tension±
New belt165 ± 26 lbf
Used belt110 ± 11 lbf
Idle±up speed±
Magnetic clutch not engaged700 ± 50 rpm
Magnetic clutch engaged700 ± 50 rpm
Magnetic clutch clearance0.5 ± 0.15 mm (0.020 ± 0.0059 in.)
Page 3310 of 4592
SS05W±06
SS±72
± SERVICE SPECIFICATIONSAIR CONDITIONING
235 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Condenser x Disaharge hose101007
Condenser x Liquid tube1414010
Receiver x Liquid tube5.45548 in.´lbf
Expansion valve x Evaporator5.45548in.´lbf
Compressor x Engine2525018
Compressor x Compressor bracket (1MZ±FE Only)2525018
Drive belt adjusting bar bracket x Compressor2525018
Drive belt adjusting bar bracket x Adjusting bar1818513
Pivot bolt 5S±FE5252038Pivot bolt 5S FE
1MZ±FE5657041
Adjusting lock bolt1818513
Pressure switch x Liquied tube101007
Pressure plate x Compressor13.21359
Suction line (Piping joint)3233024
Suction line (Block joint)101007
Page 3654 of 4592

Toyota Supports ASE CertificationPage 1 of 1
AC002±00
Title:
A/C COMPRESSOR MAINTENANCE FOR
STORED VEHICLES
Models:
All Models
Technical Service
BULLETIN
July 21, 2000
When a vehicle is stored for a long period (more than one month), the volume of oil
in the A/C compressor may decrease due to oil flow into the condenser, pipes, etc.
If the A/C system is turned on at high engine RPM after a long storage period, A/C
compressor damage may result.
To minimize the possibility of damage to the A/C compressor while storing a vehicle,
perform the following recommended maintenance procedure at
least once a month to
lubricate the compressor.
Recommended
Maintenance Procedure For A/C Compressor Lubrication:
1. Turn
off A/C and blower switches prior to starting engine.
2. Start and warm±up engine until engine speed drops below 1,000 RPM.
3. Turn on the A/C system (including the rear A/C) using the following settings:
A/C switch: On
Blower Speed: High
Engine Speed: Below 1,000 RPM
4. Keep A/C on with engine idling for at least 30 seconds.
5. Turn off A/C system and stop engine.
OP CODEDESCRIPTIONTIMEOPNT1T2
N/ANot Applicable to Warranty ±±±±
HEATING & AIR CONDITIONING
Introduction
Maintenance
Procedure
Warranty
Information