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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±106
7. STAKE COUNTER DRIVEN GEAR NUT
8. INSTALL DRIVE PINION CAP
9. INSTALL CARRIER COVER
(a) Clean the threads of the bolts and case with white gaso-
line.
(b) Coat the threads of the bolts with sealer.
Sealer:
Part No.08833±00070, THREE BOND 1324 or equiva-
lent
(c) Install the carrier cover over the gasket.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
4±SPEED GEAR UNIT INSTALLATION
1. INSTALL MANUAL VALVE SHAFT
(a) Coat the oil seal lip with MP grease.
(b) Using a socket wrench and hammer, drive in a new manu-
al valve shaft oil seal to the case.
(c) Assemble a new collar to the manual valve lever.
(d) Install the manual valve lever shaft to the transaxle case
through the manual valve lever.
AX0SY±01
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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±108
3. INSTALL PARKING LOCK ROD
4. INSTALL PARKING LOCK PAWL BRACKET
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
5. CHECK OPERATION OF PARKING LOCK PAWL
Make sure the counter driven gear is locked when the
manual valve lever is in the P position.
6. INSTALL FIRST AND REVERSE BRAKE PISTON TO
TRANSMISSION CASE
(a) Coat a new O±rings with ATF.
(b) Install the 2 O±rings on the piston.
(c) Push the piston into the bore of the case, facing the spring
seat upward.
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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
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(e) Install the overdrive unit with overdrive case to the trans-
axle case.
(f) Install and tighten the bolts.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
9. CHECK INTERMEDIATE SHAFT END PLAY
(a) Make sure that the intermediate shaft has thrust play.
Thrust play:
0.49 ± 1.51 mm (0.0193 ± 0.0594 in.)
If the thrust play is not within specification, check the
installation of intermediate shaft.
(b) Make sure that the intermediate shaft turns smoothly.
10. INSTALL FIRST AND REVERSE BRAKE IN CASE
(a) Install the inner flange facing the flat end toward the oil
pump side.
(b) Install the discs and plates.
Install in order: P=Plate D=Disc
D ± P ± D ± P ± D ± P ± D ± P ± D ± P ± D
(c) Install the outer flange, facing the flat end toward the pis-
ton side.
11. INSTALL SNAP RING
Be sure the end gap of the snap ring is not aligned with
one of the cutouts.
12. CHECK OPERATION OF FIRST AND REVERSE
BRAKE
Apply compressed air into the oil passage with the case
and be sure that the piston moves.
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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±118
(c) Place the oil pump through the input shaft, and align the
bolt holes of the pump body with the transaxle case.
(d) Hold the input shaft, and lightly press the oil pump body
to slide the oil seal rings on the stator shaft through the
direct clutch drum.
NOTICE: Do not push on the oil pump strongly or the oil
seal ring will stick to the direct clutch drum.
(e) Install tighten the 7 bolts.
Torque: 22 N´m (225 kgf´cm, 16 ft´lbf)
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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±121
39. INSTALL NEW SECOND BRAKE APPLY GASKET
40. INSTALL THROTTLE CABLE IN CASE
Push the cable through the case, being careful not to
damage the O±ring. Check for full seating.
NOTICE: In subsequent work, to avoid breaking the cable
fitting do not roll the case over the cable.
41. INSTALL SOLENOID WIRING
42. PLACE VALVE BODY ON TRANSAXLE
(a) While holding the cam down by your hand, slip the cable
end into the slot.
(b) Lower the valve body into place.
NOTICE: Do not entangle the kick±down switch wire or so-
lenoid wire.
43. INSTALL BOLTS IN VALVE BODY
HINT: Each bolt length (mm, in.) is indicated in the illustra-
tion. Hand tighten the 12 bolts first, then torque with a
torque wrench.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±122
44. INSTALL MANUAL VALVE BODY AND DETENT
SPRING
HINT: Each bolt length (mm, in.) is indicated in the illustra-
tion.
(a) Align the manual valve with the pin on the manual shaft
lever.
(b) Lower the manual valve body into place.
(c) Hand tighten the 4 bolts first. Then, tighten them with a
torque wrench.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(d) Place the detent spring on the manual valve body and
hand tighten the 2 bolts first.
Then, tighten them with a torque wrench.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(e) Check that the manual valve lever is touching the center
of the detent spring tip roller.
45. INSTALL OIL TUBES
Using a plastic hammer, install the 4 tubes into the posi-
tions indicated in the illustration.
NOTICE: Be careful not to bend or damage the tubes.
46. INSTALL TUBE BRACKET
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
47. INSTALL OIL STRAINER
Each bolt length (mm, in.) is indicated in the figure.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±123
48. CONNECT SOLENOID WIRING
(a) Connect the No.1 solenoid connector. (white and shorter
wire)
(b) Connect the No.2 solenoid connector. (black and longer
wire)
49. INSTALL 3 MAGNETS IN PLACE
NOTICE: Make sure that the magnets do not interfere with
the oil tubes.
50. INSTALL OIL PAN WITH NEW GASKET
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
51. INSTALL COVER
52. INSTALL COVER BRACKET
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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
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53. INSTALL SOLENOID WIRING RETAINING PLATE
54. INSTALL THROTTLE CABLE RETAINING PLATE
55. INSTALL FILLER TUBE AND BRACKET
56. INSTALL SL SOLENOID
(a) Coat the O±ring with ATF and push the tip of SL solenoid
into the hole.
(b) Tighten the 2 bolts evenly and gradually.
57. INSTALL PARK/NEUTRAL POSITION SWITCH
(a) Install the park/neutral position switch to the manual valve
shaft.
(b) Install the seal gasket and locking plate.
(c) Tighten the nut and stake it with the locking plate.
Torque: 6.9 N´m (70 kgf´cm, 61 in.´lbf)
58. ADJUST PARK/NEUTRAL POSITION SWITCH
(a) Align the groove and return neutral basic line.
(b) Lock the switch with 2 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
59. INSTALL UNION AND ELBOW
(a) Coat a new O±rings with ATF.
(b) Install the O±rings to the union and elbow.
(c) Install the union and elbow to the transaxle case.
Torque: 27 N´m (275 kgf´cm, 20 ft´lbf)
HINT: Install the elbow as shown in the illustration.