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DescriptionNLEC1748The specification (SP) value indicates the tolerance of the value that is displayed in ªDATA MONITOR (SPEC)º
mode of CONSULT-II during normal operation of the Engine Control System. When the value in ªDATA MONI-
TOR (SPEC)º mode is within the SP value, the Engine Control System is confirmed OK. When the value in
ªDATA MONITOR (SPEC)º mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
IB/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
IA/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
IMAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionNLEC1749IVehicle driven distance: More than 5,000 km (3,107 miles)
IBarometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi)
IAtmospheric temperature: 20 - 30ÉC (68 - 86ÉF)
IEngine coolant temperature: 75 - 95ÉC (167 - 203ÉF)
ITransmission: Warmed-up*1
IElectrical load: Not applied*2
IEngine speed: Idle
*1: For after the engine is warmed up to normal operating temperature, drive vehicle until ªFLUID TEMP SEº
(CVT fluid temperature sensor signal) indicates less than 0.9V.
*2: Rear window defogger switch, air conditioner switch, lighting switch are ªOFFº. Cooling fans are not oper-
ating. Steering wheel is straight ahead.
SEF601Z
Inspection ProcedureNLEC1750NOTE:
Perform ªDATA MONITOR (SPEC)º mode in maximum scale dis-
play.
1. Perform ªBasic Inspectionº, EC-QG-72.
2. Confirm that the testing conditions indicated above are met.
3. Select ªB/FUEL SCHDLº, ªA/F ALPHA-B1º and ªMAS A/F
SE-B1º in ªDATA MONITOR (SPEC)º mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to ªDiagnostic Procedureº, EC-QG-99.
TROUBLE DIAGNOSIS Ð SPECIFICATION VALUEQG16I18DE
Description
EC-98
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Component DescriptionNCEC0072The engine coolant temperature sensor is used to detect the
engine coolant temperature. The sensor modifies a voltage signal
from the ECM. The modified signal returns to the ECM as the
engine coolant temperature input. The sensor uses a thermistor
which is sensitive to the change in temperature. The electrical
resistance of the thermistor decreases as temperature increases.
Engine coolant temperature
ÉC (ÉF)Voltage*
VResistance
kW
þ10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal 70
(Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
CONSULT-II Reference Value in Data Monitor
Mode
NCEC0073
MONITOR ITEM CONDITION SPECIFICATION
COOLAN TEMP/SIEngine: After warming up More than 70ÉC (158ÉF)
On Board Diagnosis LogicNCEC0074
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0115
0115IAn excessively high or low voltage from the sensor is
sent to ECM.*IHarness or connectors
(The sensor circuit is open or shorted.)
IEngine coolant temperature sensor
*: When this malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning ignition switch
ªONº or ªSTARTº.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided (CONSULT-II
display)
Just as ignition switch is turned ON or Start 40ÉC (104ÉF)
More than approx. 4 minutes after ignition ON or
Start80ÉC (176ÉF)
Except as shown above40 - 80ÉC (104 - 176ÉF)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while the engine is running.
SEF594K
SEF012P
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT)QG16I18DE
Component Description
EC-120
Page 563 of 2267
DTC Confirmation ProcedureNCEC0075NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
With CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to ªDiagnostic Procedureº, EC-
QG-123.
With GST
Follow the procedure ªWith CONSULT-IIº above.
NEF068A
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT)QG16I18DE
DTC Confirmation Procedure
EC-121
Page 564 of 2267
Wiring DiagramNCEC0076
YEC261
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT)QG16I18DE
Wiring Diagram
EC-122
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Diagnostic ProcedureNCEC0077
1 CHECK POWER SUPPLY
1. Turn ignition switch ªOFFº.
2. Disconnect engine coolant temperature sensor harness connector.
SEF999W3. Turn ignition switch ªONº.
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF997WVoltage: Approximately 5V
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 DETECT MALFUNCTIONING PART
Check the harness for open or short between ECM and engine coolant temperature sensor.
©Repair harness or connectors.
3 CHECK GROUND CIRCUIT
1. Turn ignition switch ªOFFº.
2. Check harness continuity between engine coolant temperature sensor harness connector terminal 1 and engine ground.
Refer to wiring diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 5.
NG©GO TO 4.
4 DETECT MALFUNCTIONING PART
Check the following.
IHarness for open or short between ECM and engine coolant temperature sensor
©Repair open circuit or short to ground or short to power in harness or connectors.
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT)QG16I18DE
Diagnostic Procedure
EC-123
Page 566 of 2267
5 CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to ªComponent Inspectionº, EC-QG-124.
OK or NG
OK©GO TO 6.
NG©Replace engine coolant temperature sensor.
6 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-QG-102.
©INSPECTION END
Component InspectionNCEC0078ENGINE COOLANT TEMPERATURE SENSORNCEC0078S01Check resistance as shown in the figure.
Temperature ÉC (ÉF) Resistance kW
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
If NG, replace engine coolant temperature sensor.
SEF152P
SEF012P
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT)QG16I18DE
Diagnostic Procedure (Cont'd)
EC-124
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DescriptionNCEC0227SYSTEM DESCRIPTIONNCEC0227S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor Engine speed
EGR control EGR volume control valve Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Vehicle speed sensor or ABS actuator and
electric unit (control unit)Vehicle speed
Battery Battery voltage
This system controls flow rate of EGR led from exhaust manifold
to intake manifold. The opening of the EGR by-pass passage in the
EGR volume control valve changes to control the flow rate. A
built-in step motor moves the valve in steps corresponding to the
ECM output pulses. The opening of the valve varies for optimum
engine control. The optimum value stored in the ECM is determined
by considering various engine conditions. The EGR volume control
valve remains closed under the following conditions.
ILow engine coolant temperature
IEngine starting
IHigh-speed engine operation
IExtremely light load engine operation
IEngine idling
IExcessively high engine coolant temperature
IWide open throttle
IMass air flow sensor malfunction
ILow battery voltage
COMPONENT DESCRIPTIONNCEC0227S02EGR Volume Control ValveNCEC0227S0201The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the
ECM. Two windings are turned ON and OFF in sequence. Each
time an ON pulse is issued, the valve opens or closes, changing
the flow rate. When no change in the flow rate is needed, the ECM
does not issue the pulse signal. A certain voltage signal is issued
so that the valve remains at that particular opening.
SEF551W
SEF552W
DTC P0400 EGR FUNCTION (CLOSE) (IF SO EQUIPPED)QG16I18DE
Description
EC-244
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DTC Confirmation ProcedureNCEC0229CAUTION:
Always drive vehicle at a safe speed.
NOTE:
IIf ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
9 seconds before conducting the next test.
IP0400 will not be displayed at ªSELF-DIAG RESULTSº mode
with CONSULT-II even though DTC work support test result is
ªNGº.
TESTING CONDITION:
IBefore performing the following procedure, confirm bat-
tery voltage is more than 10V at idle, then stop engine
immediately.
IIt will be better to perform the test at a temperature above
0ÉC (32ÉF).
With CONSULT-II
1) Turn ignition switch ªONº.
2) Check ªCOOLAN TEMP/Sº in ªDATA MONITORº mode with
CONSULT-II and confirm it is within the range listed below.
COOLAN TEMP/S: Less than 40ÉC (104ÉF)
If the value is out of range, park the vehicle in a cool place and
allow the engine temperature to stabilize. Do not attempt to
lower the coolant temperature with a fan or means other than
ambient air. Doing so may produce an inaccurate diagnostic
result.
3) Start engine and let it idle monitoring ªCOOLAN TEMP/Sº
value. When the ªCOOLAN TEMP/Sº value reaches 70ÉC
(158ÉF), immediately go to the next step.
4) Select ªEGR SYSTEM P0400º of ªEGR SYSTEMº in ªDTC
WORK SUPPORTº mode with CONSULT-II.
5) Touch ªSTARTº.
6) Accelerate vehicle to a speed of 40 km/h (25 MPH) once and
then stop vehicle with engine running.
If ªCOMPLETEDº appears on CONSULT-II screen, go to step
8.
If ªCOMPLETEDº does not appear on CONSULT-II screen, go
to the following step.
7) When the following conditions are met, ªTESTINGº will be dis-
played on the CONSULT-II screen. Maintain the conditions
until ªTESTINGº changes to ªCOMPLETEDº. (It will take
approximately 45 seconds or more.)
ENG SPEED Above 2,400 rpm
Vehicle speed Above 90 km/h (56 MPH)
B/FUEL SCHDL 4.0 - 8.0 msec
Selector lever 4th or 5th
If ªTESTINGº is not displayed after 5 minutes, retry from
step 2.
8) Make sure that ªOKº is displayed after touching ªSELF-DIAG
RESULTSº. If ªNGº is displayed, refer to ªDiagnostic
Procedureº, EC-QG-249.
With GST
1) Turn ignition switch ªONº.
NEF107A
NEF108A
PEF785UA
DTC P0400 EGR FUNCTION (CLOSE) (IF SO EQUIPPED)QG16I18DE
DTC Confirmation Procedure
EC-246