Page 2513 of 3115
PP1BN-01
- PREPARATIONENGINE MECHANICAL
PP-7
66 Author: Date:
2004 LAND CRUISER (RM1071U)
SSM (Special Service Materials)
08826-00080Seal Packing Black or equivalent
(FIPG)Camshaft bearing cap
Cylinder head semi-circular plug
Cylinder head cover
Rear oil sear retainer
08826-00080Seal Packing Black or equivalent
(FIPG)Camshaft housing plug
08826-00100Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)Coolant drain union
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentDrive plate bolt
Torque converter clutch bolt
08833-00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentNo.1 idler pulley bolt
Page 2514 of 3115
PP3X6-01
PP-2
- PREPARATIONENGINE MECHANICAL
61 Author: Date:
2004 LAND CRUISER (RM1071U)
ENGINE MECHANICAL
SST (Special Service Tools)
09201-10000Valve Guide Bushing Remover &
Replacer Set
(09201-01060)Valve Guide Bushing Remover &
Replacer 6
09201-01055Valve Guide Bushing Remover & Re
placer 5.5
09201-41020Valve Stem Oil Seal Replacer
09202-70020Valve Spring Compressor
(09202-00010)Attachment
09213-7001 1Crankshaft Pully Holding Tool
09222-30010Connecting Rod Bushing Remover
& Replacer
09223-4601 1Crankshaft Front Oil Seal
ReplacerCrankshaft pulley
Crankshaft timing pulley
09223-56010Crankshaft Rear Oil Seal
Replacer
09316-6001 1Transmission & Transfer Bearing
Replacer
(09316-0001 1)Replacer PipeCrankshaft front oil seal
Page 2520 of 3115
PP1AW-07
PP-18
- PREPARATIONLUBRICATION
77 Author: Date:
2004 LAND CRUISER (RM1071U)
LUBRICANT
ItemCapacityClassification
Engine oil
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter change
8.0 liters (8.5 US qts, 7.0 Imp. qts)
6.8 liters (7.2 US qts, 6.0 Imp. qts)
6.4 liters (6.8 US qts, 5.6 Imp qts)API grade SL Energy-Conserving or ILSAC mul-
tigrade engine oil.
Page 2576 of 3115
SS0OP-02
SS-24
- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
164 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
No.1 vehicle speed sensor x Transfer case1616012
No.2 vehicle speed sensor x Transmission case NT
SP25.4
5.455
5548 in.´lbf
48 in.´lbf
ATF temperature sensor (for linear control ) x Valve body1111 28
ATF temperature sensor (for oil temp warning lamp ) x Valve body101007
ATF temperature sensor x Transmission case5.45548 in.´lbf
Park/neutral position switch Bolt
Nut13
3.9130
409
35 in.´lbf
Transmission control shaft lever x Transmission control rod131309
Shift solenoid lock plate x Valve body6.46557 in.´lbf
Shift solenoid S1 S2 x Valve body101027
Shift solenoid SR x Valve body6.46557 in.´lbf
Valve body x Transmission case1111 08
Oil stainer x Valve body101007
Oil pan x Transmission case4.45539 in.´lbf
Drain plug x Oil pan2020515
Parking lock pawl bracket x Transmission case7.47565 in.´lbf
Shift lever assembly x Body8.38573 in.´lbf
Control lever x Shift lever plate131309
Transmission control rod x Shift lever assembly131309
Shift lever guide housing x Shift lever plate4.95043 in.´lbf
Power steering oil cooler sub-assy x Body7.57666 in.´lbf
Oil cooler bracket x Body1211 78
Oil cooler bracket x Oil cooler4.95043 in.´lbf
Oil cooler pipe x Body4.95043 in.´lbf
Oil filler pipe121229
Transfer shift lever x Transfer shift lever rod assembly121229
Transfer shift lever boot x Body5.45548 in.´lbf
Hole plug x Transmission housing1818513
Drive plate x Torque converter clutch4849035
Oil cooler pipe union nut3434725
Crossmember Bolt
Nut50
74510
75037
54
Engine mounting insulator rear x Transmission case5960043
Transmission housing x Engine Bolt A
Bolt B71
37724
37752
27
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Page 2591 of 3115
- SERVICE SPECIFICATIONSENGINE MECHANICAL
SS-5
145 Author: Date:
2004 LAND CRUISER (RM1071U) Cylinder head
Warpage Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.05
Cylinder head bolt thread inside diameter STD
Minimum
Protrusion heightIntake
Exhaust0.10 mm (0.039 in.)
30°, 45°, 60°
45°
1.0 - 1.4 mm (0.039 - 0.055 in.)
10.285 - 10.306 mm (0.4049 - 0.4057 in.)
10.335 - 10.356 mm (0.4069 - 0.4077 in.)
9.810 - 9.960 mm (0.3862 - 0.3921 in.)
9.70 mm (0.3819 in.)
9.2 - 9.8 mm (0.362 - 0.386 in.)
8.2 - 8.8 mm (0.323 - 0.346 in.)
Valve guide
bushingInside diameter
Outside diameter (for repair part) STD
O/S 0.055.510 - 5.530 mm (0.2169 - 0.2177 in.)
10.285 - 10.306 mm (0.4049 - 0.4057 in.)
10.335 - 10.356 mm (0.4069 - 0.4077 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD IN
EX
Minimum95.05 mm (3.7421 in.)
95.10 mm (3.7441 in.)
94.55 mm (3.7224 in.)
94.60 mm (3.7244 in.)
44.5°
5.470 - 5.485 mm (0.2154 - 0.2159 in.)
5.465 - 5.480 mm (0.2152 - 0.2157 in.)
0.025 - 0.060 mm (0.0010 - 0.0024 in.)
0.030 - 0.065 mm (0.0012 - 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.25 mm (0.049 in.)
1.4 mm (0.055 in.)
0.5 mm (0.020 in.)
Valve springDeviation Maximum
Free length
Installed tension at 35.0 mm (1.378 in.)2.0 mm (0.079 in.)
54.1 mm (2.130 in.)
204 - 226 N (20.8 - 23.0 kgf´cm, 45.9 - 50.7 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 - 30.976 mm (1.2191 - 2.2195 in.)
31.000 - 31.016 mm (1.2205 - 1.2211 in.)
0.024 - 0.050 mm (0.0009 - 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD Intake
Exhaust
Maximum
Journal oil clearance STD
Maximum
Journal diameter
Circle runout
Cam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash STD
Maximum
Camshaft gear spring end free distance0.040 - 0.090 mm (0.0016 - 0.0035 in.)
0.040 - 0.085 mm (0.0016 - 0.0033 in.)
0.12 mm (0.0047 in.)
0.030 - 0.067 mm (0.0012 - 0.0026 in.)
0.10 mm (0.0039 in.)
26.954 - 26.970 mm (1.0612 - 1.0618 in.)
0.08 mm (0.0031 in.)
41.94 - 42.04 mm (1.6512 - 1.6551 in.)
41.96 - 42.06 mm (1.6520 - 1.6559 in.)
41.79 mm (1.6453 in.)
41.81 mm (1/6461 in.)
0.020 - 0.200 mm (0.0008 - 0.0079 in.)
0.30 mm (0.0188 in.)
18.2 - 18.8 mm (0.712 - 0.740 in.)
ManifoldWarpageMaximum Intake
Exhaust0.15 mm (0.0059 in.)
0.50 mm (0.0197 in.)
Page 2592 of 3115
SS-6
- SERVICE SPECIFICATIONSENGINE MECHANICAL
146 Author: Date:
2004 LAND CRUISER (RM1071U) Cylinder block
Cylinder head surface warpage Maximum
Cylinder bore diameter STD STD Mark 1
Mark 2
Mark 3
Maximum STD
O/S 050
Main bearing cap bolt tension portion diameter STD
Minimum0.07 mm (0.0028 in.)
94.002 - 94.010 mm (3.7009 - 3.7012 in.)
94.010 - 94.023 mm (3.7012 - 3.7017 in.)
94.023 - 94.031 mm (3.7017 - 3.7020 in.)
94.231 mm (3.7099 in.)
94.731 mm (3.7296 in.)
10.760 - 10.970 mm (0.4236 - 0.4319 in.)
10.40 mm (0.4094 in.)
Piston and
piston ringPiston diameter STD Mark 1
Mark 2
Mark 3
O/S 0.50
Piston oil clearance STD
Maximum
Piston ring groove clearance No.1
No.2
Piston ring end gap STD No.1
No.2
Oil
Maximum No.1
No.2
Oil93.902 - 93.912 mm (3.6969 - 3.6973 in.)
93.912 - 93.920 mm (3.6973 - 3.6976 in.)
93.920 - 93.930 mm (3.6976 - 3.6980 in.)
94.402 - 94.430 mm (3.7166 - 3.7177 in.)
0.090 - 0.111 mm (0.0035 - 0.0044 in.)
0.13 mm (0.0051 in.)
0.030 - 0.080 mm (0.0012 - 0.0031 in.)
0.030 - 0.070 mm (0.0012 - 0.0028 in.)
0.300 - 0.500 mm (0.0118 - 0.0197 in.)
0.400 - 0.650 mm (0.0157 - 0.0256 in.)
0.130 - 0.480 mm (0.0051 - 0.0189 in.)
1.10 mm (0.0433 in.)
1.20 mm (0.0472 in.)
1.15 mm (0.0453 in.)
Connecting rodThrust clearance STD
Maximum
Connecting rod thickness
Connecting rod oil clearance STD
Maximum
Connecting rod bearing center wall thickness
(Reference) Mark 2
Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Rod bend Maximum per 100 mm (3.94 in.)
Rod twist Maximum per 100 mm (3.94 in.)
Bushing inside diameter
Piston pin diameter
Bushing oil clearance STD
Maximum
Connecting rod bolt tension portion diameter STD
Minimum0.160 - 0.290 mm (0.0063 - 0.0138 in.)
0.35 mm (0.0138 in.)
22.880 - 22.920 mm (0.9008 - 0.9024 in.)
0.027 - 0.053 mm (0.0011 - 0.0021 in.)
0.065 mm (0.0026 in.)
1.484 - 1.487 mm (0.0584 - 0.0585 in.)
1.487 - 1.490 mm (0.0585 - 0.0587 in.)
1.490 - 1.493 mm (0.0587 - 0.0588 in.)
1.493 - 1.496 mm (0.0588 - 0.0589 in.)
1.496 - 1.499 mm (0.0589 - 0.0590 in.)
1.499 - 1.502 mm (0.0590 - 0.0591 in.)
0.05 mm (0.0020 in.)
0.15 mm (0.0059 in.)
22.005 - 22.014 mm (0.8663 - 0.8667 in.)
21.997 - 22.006 mm (0.8660 - 0.8664 in.)
0.005 - 0.011 mm (0.0002 - 0.0004 in)
0.05 mm (0.0020 in.)
7.200 - 7.300 mm (0.2835 - 0.2874 in.)
7.00 mm (0.2756 in.)
CrankshaftThrust clearance STD
Maximum
Thrust washer thickness
Main journal bore diameter on cylinder block
(with main bearing)
Main journal oil clearance STD
Maximum
Main journal diameter0.020 - 0.220 mm (0.0008 - 0.0087 in.)
0.30 mm (0.0118 in.)
2.440 - 2.490 mm (0.0961 - 0.0980 in.)
66.986 - 67.000 mm (2.6372 - 2.6378 in.)
0.040 - 0.058 mm (0.0016 - 0.0023 in.)
0.070 mm (0.0028 in.)
66.988 - 67.000 mm (2.6373 - 2.6378 in.)
Page 2594 of 3115
SS0OR-1 1
SS-8
- SERVICE SPECIFICATIONSENGINE MECHANICAL
148 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly55144 in.´lbf
Radiator bracket x Radiator assembly Bolt
Nut18
20185
20013
15
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube1081,10080
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2121516
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd32
Turn 90°
Turn 90°325
Turn 90°
Turn 90°24
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt C
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
V-bank cover bracket x Intake manifold7.58066 in.´lbf
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Frame crossmember x Body5051037
Frame crossmember x Rear engine mounting insulator7475055
Frame bracket x Engine mounting bracket3031022
PS pump x Cylinder head6263246
A/C compressor x Cylinder block, Fan bracket4950036
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Page 2617 of 3115
SS-44
- SERVICE SPECIFICATIONSSTEERING
184 Author: Date:
2004 LAND CRUISER (RM1071U) Tie rod end x Steering knuckle
7273053
Engine oil filter assembly set bolt and nut1818013
( ): For use without SST
