Page 1315 of 1807
Z16732
A/T
Z16722
M/T
P11526
P11500
P11531
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
EM-63
1168 Author: Date:
1997 SUPRA (RM502U)
29. A/T:
DISCONNECT TRANSMISSION CONTROL ROD
Remove the nut, and disconnect the control rod from the shift
lever.
30. M/T:
REMOVE TRANSMISSION SHIFT LEVER
(a) Remove the bolt and nut.
(b) Remove the transmission shift lever, inside of vehicle.
31. PLACE JACK UNDER TRANSMISSION
NOTICE:
Be sure to put a wooden block between the jack and the
transmission oil pan to prevent damage (A/T).
32. REMOVE REAR SUPPORT MEMBER
(a) Remove the 4 nuts holding the member to the engine rear
mounting insulator.
(b) Remove the 4 bolts and rear support member.
33. REMOVE ENGINE AND TRANSMISSION ASSEMBLY
FROM VEHICLE
(a) Attach the engine hoist chain to the 2 engine hangers.
(b) Remove the 2 nuts holding the engine front mounting in-
sulators to the front suspension crossmember.
Page 1316 of 1807
P13212
Z16756
M/T
Matchmarks
Z16731
Hole Plug EM-64
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1169 Author: Date:
1997 SUPRA (RM502U)
(c) Lift the engine out of the vehicle slowly and carefully.
NOTICE:
Remove the engine and transmission assembly carefully
without damaging the shift lever retainer (M/T), A/C com-
pressor or PS solenoid valve.
(d) Make sure the engine is clear of all wiring, hoses and
cables.
(e) Place the engine and transmission assembly onto the
stand.
34. A/T:
REMOVE OIL DIPSTICK AND GUIDE FOR
TRANSMISSION
(a) Remove the bolt.
(b) Pull out the dipstick and guide from the transmission.
(c) Remove the O-ring from the dipstick guide.
35. DISCONNECT ENGINE WIRE FROM TRANSMISSION
(a) Disconnect the connectors.
(b) Disconnect the wire clamps from the brackets.
36. REMOVE STARTER
(a) Disconnect the starter connector.
(b) Remove the 2 bolts, wire bracket and starter.
37. A/T:
REMOVE OIL COOLER TUBES FOR
TRANSMISSION
(a) Remove the 2 hose clamp bolts and tube clamp bolt.
(b) Loosen the 2 union nuts, and remove the oil cooler tubes.
38. M/T:
REMOVE CLUTCH COVER SET BOLTS
(a) Remove the 2 bolts and service hole cover.
(b) Place the matchmarks on the flywheel and clutch cover.
(c) Remove the 6 bolts.
39. A/T:
REMOVE TORQUE CONVERTER CLUTCH
MOUNTING BOLTS
(a) Remove the hole plug.
(b) Turn the crankshaft to gain access to each bolt. Remove
the 6 bolts.
40. SEPARATE ENGINE AND TRANSMISSION
Remove the 6 bolts and transmission.
Page 1317 of 1807
Z16735
A/T
EM0AW-03
Z09545
M/T
A/T
P13200
P13202
Z16756
M/T
Matchmarks
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
EM-65
1170 Author: Date:
1997 SUPRA (RM502U)
INSTALLATION
1. A/T:
CHECK TORQUE CONVERTER CLUTCH
INSTALLATION
Using calipers and straight edge, measure from the installed
surface of the torque converter clutch to the front surface of the
transmission.
Correct distance: Less than 0.1 mm (0.004 in.)
If the distance is not as specified, check for an improper installa-
tion.
2. ASSEMBLE ENGINE AND TRANSMISSION
(a) M/T:
Align the input spline with the clutch disc and install the
transmission to the engine.
(b) Align the 2 knock pins on the cylinder block with the pin
holes of the clutch housing.
(c) Install the transmission with the 6 bolts.
Torque:
14 mm head 39 N´m (400 kgf´cm, 29 ft´lbf)
17 mm head 72 N´m (730 kgf´cm, 43 ft´lbf)
3. M/T:
INSTALL CLUTCH COVER SET BOLTS
(a) Align the matchmarks.
(b) Install the 6 bolts while turning the crankshaft to gain ac-
cess. Tighten the bolts evenly.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(c) Install the service hole cover with the 2 bolts.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
Page 1318 of 1807
Z16731
Hole Plug A/T
P11499
P11500
EM-66
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1171 Author: Date:
1997 SUPRA (RM502U)
4. A/T:
INSTALL TORQUE CONVERTER CLUTCH MOUNTING
BOLTS
(a) First, install the gray bolt. Then install 5 black bolts while
turning the crankshaft to gain access. Tighten the bolts
evenly.
Torque: 33 N´m (340 kgf´cm, 25 ft´lbf)
(b) Install the hole plug.
5. A/T:
INSTALL OIL COOLER PIPE FOR
TRANSMISSION
(a) Temporarily install the 2 oil cooler pipe, 2 hose clamps
and tube clamp with 3 clamp bolts.
(b) Connect the 2 oil cooler tubes to the unions on the trans-
mission. Tighten the union nuts.
Torque:44 N´m (450 kgf´cm, 33 ft´lbf)
(c) Tighten the 3 clamp bolts.
6. INSTALL STARTER
7. CONNECT ENGINE WIRE TO TRANSMISSION
8. A/T:
INSTALL OIL DIPSTICK AND GUIDE FOR
TRANSMISSION
(a) Install a new O-ring to the dipstick guide.
(b) Connect the dipstick guide end to the dipstick tube of the
oil pan.
(c) Install the dipstick guide with the bolt.
(d) Install the dipstick.
9. INSTALL ENGINE AND TRANSMISSION ASSEMBLY
IN VEHICLE
(a) Attach the engine hoist chain to the engine hangers.
(b) Lower the engine and transmission assembly into the en-
gine compartment.
NOTICE:
Install the engine and transmission assembly carefully
without damaging the shift lever retainer (M/T), A/C com-
pressor and PS solenoid valve.
(c) Insert the stud bolts of the front engine mounting insula-
tors into the stud bolt holes of the front suspension cross-
member.
(d) Temporarily install the 2 nuts holding the engine front
mounting insulators to the front suspension crossmem-
ber.
(e) Keep the engine level with a jack.
(f) Remove the hoist chain.
Page 1319 of 1807
P11526
P11531
Z16740
3
21
Neutral
Position A/T
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
EM-67
1172 Author: Date:
1997 SUPRA (RM502U)
(g) Temporarily install the support member to the engine rear
mounting insulator with the 4 nuts.
(h) Install the 4 bolts holding the support member to the body.
Torque: 25.5 N´m (260 kgf´cm, 19 ft´lbf)
(i) Tighten the 4 nuts holding the support member to the en-
gine rear mounting insulator.
Torque: 13 N´m (135 kgf´cm, 10 ft´lbf)
(j) Tighten the 2 nuts holding the engine front mounting insu-
lators to the front suspension crossmember.
Torque:Torque: 59 N´m (600 kgf´cm, 43 ft´lbf)
10. M/T:
INSTALL TRANSMISSION SHIFT LEVER
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
11. A/T:
CONNECT TRANSMISSION CONTROL ROD
(a) Shift the shift lever to N position.
(b) Fully turn the control shaft lever back and return 2
notches. It is now in neutral position.
(c) Connect the control rod to the shift lever with the nut.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
12. INSTALL PROPELLER SHAFT
(See page PR-1 1)
13. INSTALL REAR CENTER FLOOR CROSSMEMBER
BRACE
Torque: 28 N´m (290 kgf´cm, 21 ft´lbf)
14. INSTALL EXHAUST PIPE HEAT INSULATOR
15. INSTALL NO.2 FRONT EXHAUST PIPE
Install a new gasket and the front exhaust pipe with 3 new nuts.
Torque: 62 N´m (630 kgf´cm, 46 ft´lbf)
16. INSTALL EXHAUST PIPE ASSEMBLY
(a) Install the hook of the tailpipe to the 2 rings on the tailpipe
bracket.
(b) Install the hook of the exhaust pipe to the 2 rings on the
exhaust pipe brackets.
(c) Install the pipe support bracket with the 2 bolts.
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(d) Install a new gasket and the No.2 front exhaust pipe to the
front exhaust pipe with the 2 bolts and 2 new nuts.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
Page 1320 of 1807
P11986
Insert EM-68
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1173 Author: Date:
1997 SUPRA (RM502U)
17. INSTALL HEATED OXYGEN SENSOR
Install a new gasket, the oxygen sensor and sensor cover with
the 2 nuts.
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
18. M/T:
INSTALL CLUTCH RELEASE CYLINDER AND
GROUND STRAP
(a) Install the clutch release cylinder with the 2 bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) Connect the clutch line tube with the bolt.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
(c) Install the ground strap with the bolt.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
19. CONNECT ENGINE WIRE TO CABIN
(a) Push in the engine wire through the cowl panel.
NOTICE:
Be careful not to damage the engine wire.
(b) Connect the 2 connectors to the connector cassette.
(c) Connect the connector to the instrument panel wire con-
nector.
(d) Connect the 2 connectors to the ECM.
(e) Connect the connector to the TRAC ECU.
(f) Insert the ECM bracket into the stay on the floor panel.
(g) Install the ECM with the nut.
(h) Install the ECM protector with the 2 nuts.
(i) Install the floor carpet.
(j) Install the scuff plate.
20. M/T:
INSTALL UPPER CONSOLE PANEL, SHIFT LEVER
BOOTS AND HOLDING BOLTS
21. CONNECT ENGINE WIRE TO COWL PANEL
22. INSTALL A/C COMPRESSOR
(a) Using a torx socket (E10), install the stud bolt and com-
pressor.
Torque: 26 N´m (265 kgf´cm, 19 ft´lbf)
(b) Connect the compressor connector.
(c) Temporarily install the compressor with nut and 3 bolts.
(d) Alternately tighten the bolt and nut.
Torque: 52 N´m (530 kgf´cm, 38 ft´lbf)
23. INSTALL PS PRESSURE FEED HOSE
Install the pressure feed hose with the 2 clamp bolts.
Page 1321 of 1807
Z09735
B B
A
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
EM-69
1174 Author: Date:
1997 SUPRA (RM502U)
24. INSTALL PS PUMP
(a) Install the pump bracket with the 3 bolts.
Torque:
A 58 N´m (590 kgf´cm, 43 ft´lbf)
B 39 N´m (400 kgf´cm, 29 ft´lbf)
(b) Install the vane pump with the 2 bolts.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
(c) Connect these hoses:
PS air hose to throttle body
PS air hose to air intake chamber
25. CONNECT FUEL HOSES
(a) Connect the fuel return hose to the fuel return pipe.
(b) Install the fuel return hose to the clamp of the dipstick
guide.
(c) Install the fuel inlet hose with 2 new gaskets and the union
bolt.
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
26. CONNECT WIRES AND CONNECTORS
27. CONNECT EVAP HOSE
28. CONNECT BRAKE BOOSTER VACUUM HOSE
29. CONNECT HEATER WATER HOSES
30. INSTALL CHARCOAL CANISTER
31. INSTALL WATER PUMP PULLEY, FAN, FLUID
COUPLING ASSEMBLY AND DRIVE BELT
(See page CO-1 1)
32. M/T:
INSTALL DRIVE BELT TENSIONER DAMPER
(See page EM-21)
33. INSTALL AIR CLEANER AND MAF METER
ASSEMBLY
34. INSTALL NO.1 AIR HOSE
35. CONNECT CONTROL CABLES TO THROTTLE
BODY
36. FILL WITH ENGINE OIL
37. INSTALL RADIATOR ASSEMBLY
(See page CO-28)
38. START ENGINE AND CHECK FOR LEAKS
39. INSTALL HOOD
40. ROAD TEST
Check for abnormal noise, shock slippage, correct shift points
and smooth operation.
41. RECHECK ENGINE COOLANT AND ENGINE OIL
LEVELS
Page 1322 of 1807
EM0AN-03
S00635
Piston Ring (No.1 Compression)
Piston Ring (Side Rail and Expander)
Snap RingPiston Ring (No.2 Compression)
Snap RingPistonPiston Pin
Connecting Rod Bushing
Connecting Rod
Connecting Rod Bearing
Connecting
Rod Cap
No.2 Water Bypass
Pipe with Hose
Gasket
x 8
Flywheel (M/T)
Engine Coolant Drain Plug
Rear Oil Seal
Retainer
Oil Seal
x 6x 8
Front Spacer
Rear Plate
Drive Plate (A/T)
Crankshaft Position Sensor
Cylinder Block O-Ring
Water Pump
x 6
Generator
Crankshaft
Front Oil Sealx 9 Oil Pump
Idler Pulley
O-RingKnock Sensor 2
Fuel Pipe Supportx 6
Oil Nozzle
Knock
Sensor 1
LH Engine Mounting
Bracket and
Insulator Assembly
Crankshaft
O-Ring
Oil Cooler
Oil Filter Gasket O-Ring
Oil Filter Bracket
O-RingMain Bearing
Crankshaft Thrust
Washer
Main Bearing Cap
Turbo Oil
Outlet Pipe
Gasket
No.1 Oil Pan
Gasket
x 16x 6
x 5
x 14
GasketRH Engine Mounting
Bracket and Insulator
Assembly
Oil Level Sensor
Oil Strainer
No.2 Oil Pan
Drain Plug
Non-reusable part
Precoated part
Gasket
EM-70
- ENGINE MECHANICAL (2JZ-GTE)CYLINDER BLOCK
1175 Author: Date:
1997 SUPRA (RM502U)
CYLINDER BLOCK
COMPONENTS
