DI4SF-01
Vehicle Brought to Workshop
Customer Problem Analysis P. DI-146
Problem Symptom Confirmation
If the engine does not start, perform steps 10 and 12 firstConnect the OBD II scan tool or TOYOTA hand-held tester to DLC3 P. DI-147
If the display indicates a communication fault in the tool, inspect DLC3 P. DI-147
Check DTC and Freezed Frame Data (Precheck)
Record or Print DTC and Freezed Frame Data P. DI-147
Clear DTC and Freezed Frame Data P. DI-147
Visual Inspection
Setting the Check Mode Diagnosis P. DI-147
Symptom Simulation P. IN-18
DTC Chart P. DI-158
Matrix Chart of Problem Symptoms P. DI-169
Circuit Inspection P. DI-170
Adjustment, Repair
DTC Check P. DI-14
Titles insideare titles of pages in
in the bottom portion. See the indicated
pages for detailed explanations.this manual, with the page number indicated
Malfunction
occurs.Malfunction does not occur.
Parts Inspection
Check for Intermittent Problems P. DI-147
Identification of Problem
Confirmation Test
End 1
2
3
4
5
6
7
108
9
11
12
13
15 14
16
Normal Malfunction code.
17Basic Inspection P. DI-147
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-145
373 Author: Date:
1997 SUPRA (RM502U)
ENGINE (2JZ-GTE)
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoot in accordance with the produce on the following page.
N09214
DLC3 DI-148
- DIAGNOSTICSENGINE (2JZ-GTE)
376 Author: Date:
1997 SUPRA (RM502U)
The 2 trip repeats the same mode a 2nd time. (However,
the IG switch must be turned OFF between the 1st trip and
2nd trip).
Freeze frame data:
Freeze frame data records the engine condition when a
misfire (DTC P0300 - P0306) or fuel trim malfunction
(DTC P0171, P0172), or other malfunction (first malfunc-
tion only), is detected.
Because freeze frame data records the engine conditions
(fuel system, calculator load, engine coolant tempera-
ture, fuel trim, engine speed, vehicle speed, etc.) when
the malfunction is detected, when troubleshooting it is
useful for determining whether the vehicle was running or
stopped, the engine warmed up or not, the air-fuel ratio
lean or rich, etc. at the time of the malfunction.
Priorities for Troubleshooting:
If troubleshooting priorities for multiple DTC are given in
the applicable diagnostic chart, these should be followed.
If no instructions are given troubleshoot DTC according
to the following priorities.
(1) DTC other than fuel trim malfunction (DTC P0171,
P0172), EGR (DTC P0401, P0402), and misfire
(DTC P0300 - 0306).
(2) Fuel trim malfunction (DTC P0171, P0172) and
EGR (DTC P0401, P0402).
(3) Misfire (DTC P0300 - P0306).
(b) Check the DLC3.
The vehicle's ECM uses V.P.W. (Variable Pulse Width) for
communication to comply with SAE J1850. The terminal
arrangement of DLC3 complies with SAE J1962 and
matches the V.P.W. format.
Terminal No.Connection / Voltage or ResistanceCondition
2Bus Line / Pulse generationDuring transmission
4Chassis Ground / e Body Ground 1 W or lessAlways
5Signal Ground / e Body Ground 1 W or lessAlways
16Battery Positive / e Body Ground 9 - 14 VAlways
HINT:
If your display shows ºUNABLE TO CONNECT TO VEHICLEº
when you have connected the cable of the OBD II scan tool or
TOYOTA hand-held tester to DLC3, turned the ignition switch
ON and operated the scan tool, there is a problem on the ve-
hicle side or tool side.
If communication is normal when the tool is connected to
another vehicle, inspect DLC3 on the original vehicle.
If communication is still not possible when the tool is con-
nected to another vehicle, the problem is probably in the
tool itself, so consult the Service Department listed in the
tool's instruction manual.
DI-156
- DIAGNOSTICSENGINE (2JZ-GTE)
384 Author: Date:
1997 SUPRA (RM502U)
7. ENGINE OPERATING CONDITION
NOTICE:
The values given below for ºNormal Conditionº are representative values, so a vehicle may still be
normal even if its value varies from those listed here. So do not decide whether a part is faulty or not
solely according to the ºNormal Conditionº here.
(a) CARB Mandated Signals
TOYOTA hand-held
tester displayMeasurement ItemNormal Condition*
FUEL SYS #1
Fuel System Bank 1
OPEN: Air-fuel ratio feedback stopped
CLOSED: Air-fuel ratio feedback operatingIdling after warmed up:
CLOSED
CALC LOADCalculator Load:
Current intake air volume as a proportion of max. intake air volumeIdling: 6.7 - 11.0 %
Racing without load
(2,500 rpm): 7.0 - 11.3 %
COOLANT TEMPEngine Coolant Temperature Sensor ValueAfter warmed up:
80 - 95°C (176 - 203°F)
SHORT FT #1Short - term Fuel Trim Bank 10 ± 20 %
LONG FT #1Long - term Fuel Trim Bank 10 ± 20 %
ENGINE SPDEngine SpeedIdling: 650 ± 50 rpm
VEHICLE SPDVehicle SpeedVehicle stopped:
0 km/h (0 mph)
IGN ADVANCEIgnition Advance
Ignition Timing of Cylinder No.1Idling: BTDC 10 ~ 20°
INTAKE AIRIntake Air Temperature Sensor ValveEquivalent to Ambient Temp.
MAFAir Flow Rate Through Mass Air Flow Meter
Idling: 2.9 - 4.8 gm/sec
Racing without load
(2,500 rpm):
11.7 - 18.8 gm/sec
THROTTLE POSVoltage Output of Throttle Position Sensor Calculated as a Percentage
0 V " 0 %, 5 V " 100 %Throttle
Fully Closed: 7 - 11 %
Fully Open: 65 - 75 %
O2S B1, S1Voltage Output of Oxygen Sensor Bank1, Sensor 1Idling: 0.1 - 0.9 V
O2FT B1, S1Oxygen Sensor Fuel Trim Bank1, Sensor 1
(Same as SHORT FT #1)0 ± 20 %
02S, B1, S2Voltage Output of Oxygen Sensor Bank 1, Sensor 2Driving 50 km/h (31 mph):
0.1 - 0.9 V
*: If no conditions are specifically stated for ºidlingº, it means the shift lever is at N or P position, the A/C switch
is OFF and all accessory switches are OFF.
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-157
385 Author: Date:
1997 SUPRA (RM502U)
(b) TOYOTA Enhanced Signals
TOYOTA hand-held
tester displayMeasurement ItemNormal Condition*
MISFIRE RPMEngine RPM for first misfire rangeMisfire 0: 0 rpm
MISFIRE LOADEngine load for first misfire rangeMisfire 0: 0 g/r
INJECTORFuel injection time for cylinder No.1Idling: 1.3 ~ 2.7 ms
IAC STEP POSIntake Air Control Valve Step Position Opening position step motor type IAC valveIdling: 10 ~ 50 step
STARTER SIGStarter SignalCranking: ON
CTP SWClosed Throttle Position Switch SignalThrottle fully closed: ON
A/C SIGA/C Switch SignalA/C ON: ON
PNP SWPark / Neutral Position Switch SignalP or N position: ON
ELECTRICAL LOAD SIGElectrical Load SignalDefogger S/W ON: ON
STOP LIGHT SWStop Light Switch SignalStop light switch ON: ON
FC IDLFuel Cut Idle: Fuel cut when throttle valve fully closed, during decelerationFuel cut operating: ON
FC TAUFuel Cut TAU: Fuel cut after between 20 sec. at light loadFuel cut operating: ON
CYL #1
CYL #2
CYL #3
CYL #4
CYL #5
CYL #6
Abnormal revolution variation for each cylinder0%
IGNITIONTotal number of ignitions for every 1,000 revolutions0 ~ 3,0000
EGRT GASEGR Gas Temperature Sensor Value
EGR not operating:
Temperature between intake
air temp. and engine coolant
temp.
FUEL PRES UP VSVFuel Pressure Up VSV SignalHigh temp. restarting: ON
EGR SYSTEMEGR system operating conditionIdling: OFF
FUEL PUMPFuel Pump SignalIdling: ON
A/C MAG CLUTCHA/C Magnetic Clutch SignalA/C ON: ON
EVAP (PURGE) VSVEVAP VSV SignalVSV operating: ON
TURBO BOOST VSVWaste gate valve VSV signalVSV operating: ON
INTK AIR CTL VSVIntake Air Control Valve VSV SignalVSV operating: OFF
EXH GAS CTL VSVExhaust Gas Control Valve VSV SignalVSV operating: OFF
EXH BYPASS VSVExhaust Bypass Valve VSV SignalVSV operating: OFF
TOTAL FT B1Total Fuel Trim Bank 1: Average value for fuel trim system of bank 1Idling: 0.8 ~ 1.2
TOTAL FT B2Total Fuel Trim Bank 2: Average value for fuel trim system of bank 2Idling: 0.8 ~ 1.2
02 LR B1, S1Oxygen Sensor Lean Rich Bank 1, Sensor 1 Response time for oxygen sensor
output to switch from lean to rich.Idling after warmed up:
0 ~ 1,000 m sec.
02 RL B1, S1Oxygen Sensor Rich Lean Bank 1, Sensor 1 Response time for oxygen sensor
output to switch from rich to lean.Idling after warmed up:
0 ~ 1,000 m sec.
*: If no conditions are specifically stated for ºIdlingº, it meas the shift lever is at N or P position, the A/C switch
is OFF and all accessory switches are OFF.
DI4SI-01
DI-158
- DIAGNOSTICSENGINE (2JZ-GTE)
386 Author: Date:
1997 SUPRA (RM502U)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in check mode, check the circuit for that code listed
in the table below. For details of each code, turn to the page reffered to under the ºSee pageº for the respec-
tive ºDTC No.º in the DTC chart.
DTC No.
(See Page)Detection ItemTrouble AreaMIL*Memory
P0100
(DI-170)Mass Air Flow Circuit
MalfunctionOpen or short in mass air flow meter circuit
Mass air flow meter
ECM
P0101
(DI-174)Mass Air Flow Circuit
Range / Performance ProblemMass air flow meter
P0110
(DI-175)Intake Air Temp. Circuit
MalfunctionOpen or short in intake air temp. sensor circuit
Intake air temp. sensor
ECM
P0115
(DI-179)Engine Coolant Temp. Circuit
MalfunctionOpen or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM
P0116
(DI-183)Engine Coolant Temp. Circuit
Range / Performance ProblemEngine coolant temp. sensor
Cooling system
P0120
(DI-184)Throttle / Pedal Position
Sensor / Switch ºAº Circuit
MalfunctionOpen or short in throttle position sensor circuit
Throttle position sensor
ECM
P0121
(DI-189)Throttle /Pedal Position
Sensor / Switch ºAº Circuit
Range / Peformance Problem
Throttle position sensor
P0125
(DI-190)Insufficient Coolant Temp. for
Closed Loop Fuel ControlOpen or short in heated oxygen sensor circuit
Heated oxygen sensor
P130
(DI-193)Heated Oxygen Sendor Circuit
Malfunction
(Bank 1 Sensor 1)Heated oxygen sensor
Fuel trim malfunction
P0133
(DI-196)Heated Oxygen Sensor Circuit
Slow Response
(Bank 1 Sensor 1)
Heated oxygen sensor
*: ... MIL lights up
FI4741
Acceptable
Resistance kW
-20 0
20 40 60 80 100
(-4) (32) (68)(104)(140)(176)(212)
Temperature °C (°F) 0.1 0.20.3 0.51 2 35 10 2030
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-175
403 Author: Date:
1997 SUPRA (RM502U)
DTC P0110 Intake Air Temp. Circuit Malfunction
CIRCUIT DESCRIPTION
The intake air temperature sensor is built into the air flow meter
and senses the intake air temperature.
A thermistor built in the sensor changes the resistance value
according to the intake air temperature.
The lower the intake air temperature, the greater the thermistor
resistance value, and the higher the intake air temperature, the
lower the thermistor resistance value (See Fig. 1).
The intake air temperature sensor is connected to the ECM.
The 5 V power source voltage in the ECM is applied to the in-
take air temperature sensor from the terminal THA via a resistor
R.
That is , the resistor R and the intake air temperature sensor are
connected in series. When the resistance value of the intake air
temperature sensor changes in accordance with changes in the
intake air temperature, the potential at terminal THA also
changes. Based on this signal, the ECM increases the fuel in-
jection volume to improve driveability during cold engine opera-
tion.
If the ECM detects the DTC ºP0110º, it operates the fail safe
function in which the intake air temperature is assumed to be
20°C (68°F).
Intake Air Temp. °C (°F)Resistance (kW)Voltage (V)
-20 (-4)16.24.3
0 (32)5.93.4
20 (68)2.52.4
40 (104)1.11.4
60 (140)0.60.9
80 (176)0.30.5
100 (212)0.10.2
DTC No.DTC Detecting ConditionTrouble Area
P0110Open or short in intake air temp. sensor circuit
Open or short in intake air temp. sensor circuit
Intake air temp. sensor
ECM
HINT:
After confirming DTC P0110 use the OBD II scan tool or TOYOTA hand-held tester to confirm the intake
air temperature from ºCURRENT DATAº.
Temperature DisplayedMalfunction
- 40°C (- 40°F)Open circuit
140°C (284°F) or moreShort circuit
DI4SO-01
P19603
Engine Coolant Temp. SensorECM
2
1L-Y
W-B44
65B
BTHW
E2R5V
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-179
407 Author: Date:
1997 SUPRA (RM502U)
DTC P0115 Engine Coolant Temp. Circuit Malfunction
CIRCUIT DESCRIPTION
A thermistor built into the engine coolant temperature sensor changes the resistance value according to the
engine coolant temperature.
The structure of the sensor and connection to the ECM is the same as in the intake air temperature circuit
malfunction shown on page DI-175.
If the ECM detects the DTC P0115, it operates the fail safe function in which the engine coolant temperature
is assumed to be 80°C (176°F).
DTC No.DTC Detecting ConditionTrouble Area
P0115Open or short in engine coolant temp. sensor circuit
Open or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM
HINT:
After confirming DTC P0115 use the OBD II scan tool or TOYOTA hand-held tester to confirm the engine
coolant temperature from ºCURRENT DATAº.
Temperature DisplayedMalfunction
- 40°C (- 40°F)Open circuit
140°C (284°F) or moreShort circuit
WIRING DIAGRAM
DI4SP-01
P20769
70 - 90 km/h
(43 - 56 mph)
Idling
IG SW OFF
Warm up
3 - 5 min.
2 min.3 - 5 min.
2 min.Time
(7) (6)
(5) (7) (3)
(2) (1) DI-218
- DIAGNOSTICSENGINE (2JZ-GTE)
446 Author: Date:
1997 SUPRA (RM502U)
SYSTEM CHECK DRIVING PATTERN
(1) Connect the OBDII scan tool or TOYOTA hand-held tester to the DLC3.
(2) Start the engine and warm it up with all accessories switched OFF.
(3) Run the vehicle at 70 - 90 km/h (43 - 56 mph) for 3 min. or more.
(4) Idle the engine for about 2 min.
(5) Stop at safe place and turn the ignition switch OFF.
(6) Start the engine and do steps (3) and (4) again.
(7) Check the ºREADINESS TESTSº mode on the OBDII scan tool or TOYOTA hand-held tester. If ºCOMPLº
is displayed and the MIL does not light up, the system is normal. If ºINCMPLº is displayed and the MIL does
not light up, run the vehicle again and check it.
HINT:
ºINCMPLº is displayed when either condition (a) or (b) exists.
The system check is incomplete.
There is a malfunction in the system.
If there is a malfunction in the system, the MIL will light up after steps (2) to (6) above are done.