1997 SSANGYONG KORANDO parking brake

REAR BRAKES 4E-5
SSANGYONG MY2002
Lining Wear, Hardening
Oil or Water Contamination on the Lining
Inoperative Wheel Cylinder
Inoperative Clearance Automatic Control System
Lining Wear, Hardening
Oil or Water Contamination on the Lining
Inoperative Wheel Cylinder
Inoperative Clearance Automatic Control System
Damage of the Brake Shoe Return Spring
Inoperative Wheel Cylinder Returning
Lining Wear
Inoperative Clearance Automatic Control System
Lining Wear, Hardening
Foreign Material Inside Drum
Loosen the Brake Plate Bolt
Drum Deformation or Surface Damage
Lining Wear, Hardening
Oil Contamination on the Lining
Inoperative Clearance Automatic Control SystemReplace
Replace or Repair
Replace
Repair
Adjust
Replace or Repair
Replace
Repair
Replace
Replace
Replace
Repair
Replace
Clean
Tighten
Replace
Replace
Replace
Repair Poor Braking
Uneven Braking
Dragging Brake
Excessive Pedal Travel
Noise and Vibration When
Brake Applied
Inoperative Parking Brake
DIAGNOSTIC INFORMATION AND PROCEDURES
Symptom
Possible CauseAction

REAR BRAKES 4E-9
SSANGYONG MY2002
YAD4C050
DISC BRAKE
1 Backing Plate
2 Parking Cable
3 Parking Cable Lever
4 Caliper Assembly5 Disc
6 Wheel
7 Air Bleeder Nipple
9 Shaft Assembly

SSANGYONG MY2002
4E-12 REAR BRAKES
ON-VEHICLE SERVICE
DISC BRAKE ASSEMBLY
Removal Procedure
1. Remove the rear wheel.
Notice:
Park the vehicle on the flat ground and fix the
vehicle not to move it.
Release the parking brake.
Position the transmission in NEUTRAL.
2. Remove the brake hose from the rear brake
caliper.
Notice: Be carefully to prevent the brake fluid loss
and contamination.
3. Remove the caliper cylinder mounting bolt and
remove the disc pad and the cylinder.
YAD4C130
YAD4C140
RERAIR INSTRUCTIONS
4. Remove the caliper mounting bolt and remove the
caliper assembly.
YAD4C150

REAR BRAKES 4E-13
SSANGYONG MY2002
5. Disconnect the parking brake cable from the
parking brake lever.
6. Remove the brake disc.
7. Using the rubber hammer, hit to separate the
parking brake lining lightly and move the lining
upward.
Inspection
1. Clean the dissembled parts and visually check
the followings;
Wear, rust and damage on the cylinder and
piston
Damage, crack on the caliper body and
damage, wear on the guide pin
Pad uneven wear and oil contamination
Boot’s damage and tear
YAD4C160
YAD4C170
YAD4C180
YAD4C190

REAR BRAKES 4E-15
SSANGYONG MY2002
4. Install the caliper cylinder assembly and tighten
the retaining bolt.
Installation Procedure
1. Install the brake lining between the backing plate
and the flange.
Installation Notice
Tightening Torque4 - 8 Nm
(35 - 71 lb-in)
Notice: Apply a certain amount of grease on the
parking brake lining surface.
2. Install the brake disc and connect the parking
brake cable to the lever.
3. Install the caliper to the brake disc.
Installation Notice
Tightening Torque4 - 8 Nm
(35 - 71 lb-in)
YAD4C230
YAD4C240
YAD4C250
YAD4C260

SSANGYONG MY2002
4E-18 REAR BRAKES
6. Rotate the lining shoe hold down-washer in the
plug hole of the axle shaft flange and disconnect
the pin and the spring.
7. Disconnect the parking cable from the parking
lever.
YAD4C330
YAD4C340
YAD4C350
8. Disconnect the brake lining and adjuster lever.
YAD4C360

SSANGYONG MY2002
4E-20 REAR BRAKES
2. Install both brake linings between the wheel
cylinder and the bottom anchor plate. And then
install adjuster and each return spring.
3. Connect the parking cable.
4. The outside diameter of the lining set to
φ 253.08
-
φ 253.50 mm by rotating the adjuster screw.
YAD4C410
YAD4C420
YAD4C430
5. Install the plate and drum to the axle shaft
sequently.
6. Check that the brake drum is rotated properly by
hand.
Notice: Adjust the adjuster screw as needed.
YAD4C440

REAR BRAKES 4E-21
SSANGYONG MY2002
7. Connect the brake pipe to the wheel cylinder.
Installation Notice
Tightening Torque15 - 19 Nm
(11 - 14 lb-ft)
8. Bleed the brake system and verify the parking
brake operation.
Install the tire.
YAD4C450