1997 SSANGYONG KORANDO parking brake

SSANGYONG MY2002
3D-8 REAR AXLE
ON-VEHICLE SERVICE
AXLE SHAFT ASSEMBLY
(WITH DISC BRAKE)
Removal
1. Remove the tire.
KAA3D050
KAA3D070
KAA3D060
2. Release the parking brake.
3. Remove the fixing pin of parking brake.
4. After detaching the parking brake lever, detach
the cable.
5. Remove the two fixing bolt of brake caliper.
Notice: Be careful not to damage the brake oil
hose.
6. Remove the brake caliper assembly.
Notice: If replacing the brake pad only, remove the
upper fixing bolt of caliper pad and lower it.
MAINTENANCE AND REPAIR

SSANGYONG MY2002
3D-10 REAR AXLE
KAA3D140
KAA3D150
KAA3D130
2. Tighten the flange fixing bolts and washers with
the retainer plate.
Installation Notice
3. Assemble the plastic plug n the rear axle flange
and install the dust shield.
Installation Notice
4. Install the brake disc and caliper assembly.
Installation Notice
5. Install the parking brake cable and tire.
Tightening torque 85 - 105 N•m
KAA3D120
Installation
Clean the detached axle shaft, check the damage or
wear.
1. After checking the spline & shaft of rear axle shaft,
assemble the shaft into the rear axle housing.
Tightening Torque50 - 65 Nm
(37 - 48 lb-ft)
Tightening Torque4 - 8 Nm
(35 - 71 lb-in)

REAR AXLE 3D-11
SSANGYONG MY2002










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AXLE SHAFT ASSEMBLY
(WITH DRUM BRAKE)
Removal
1. Release the parking brake.
2. Remove the tire.
KAA3D160
KAA3D170
KAA3D180
KAA3D190
3. Remove the brake drum.
Notice: Insert the bolt into the service hole, while
tightening the both side bolts uniformly, remove
the brake drum.
4. Remove the fixing pin of parking brake.
5. After detaching the cover of parking brake,
disconnect the cable.
6. After pulling out the two plastic plug of axle shaft
flange, remove the fixing nuts of inner bracket.

SSANGYONG MY2002
3D-14 REAR AXLE
KAA3D280
KAA3D300
KAA3D290
6. Pull out the fixing pin of parking brake.
7. After removing the parking brake lever, pull out
the cable.
KAA3D310
8. Remove the lower arm mounting nuts and remove
the lower arm from the axle housing.
9. Detach the lower mounting of shock absorber from
the axle housing.
10. Remove the upper arm mounting nuts and remove
the upper arm from the axle housing.

SSAMGYONG MY2002
4A-4 HYDRAULIC BRAKES
KAA4A010
BRAKE WARNING LAMP CIRCUIT DESCRIPTION
Diagnostic Aids
The BRAKE lamp glows brightly when the ignition is
ON and either the parking brake lever switch or the
brake fluid level switch is closed.
If neither switch is closed, the BRAKE lamp receives
a ground through the generator, and it glows dimly
when the ignition is ON and the engine is off. When
the engine starts, the generator creates voltage. With
voltage on both sides of the lamp, the lamp turns off.
Test Description
The numbers below refer to steps in the diagnostic
table.
1. This step begins the test sequence for a BRAKE
warning lamp that stays on when the engine is run-
ning.
2. This step begins the test sequence for a BRAKE
warning lamp that never turns on.

HYDRAULIC BRAKES 4A-5
SSANGYONG MY2002
Value(s)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
BRAKE WARNING LAMP DIAGNOSIS
Step
1
2
3
4
5
6
7
8
9
10
11
12
13
14Action
Start the engine and leave it running.
Does the BRAKE warning lamp stay on?
With the engine running, release the parking brake.
Is the BRAKE warning lamp off?
Check the brake fluid level.
Is the fluid level OK?
1. Fill the brake fluid reservoir with clean DOT-3
hydraulic fluid.
2. Check the cap on the fluid reservoir.
3. Start the engine and leave it running.
Is the BRAKE warning lamp on?
Disconnect the wiring harness connector from the
brake fluid level switch.
Is the BRAKE warning lamp on?
Replace the brake fluid lever switch.
Is the repair complete?
1. Connect the brake fluid level switch.
2. Disconnect the parking brake lever switch.
3. Start the engine and leave it running.
Is the BRAKE warning lamp on?
Replace the parking brake lever switch.
Is the repair complete?
1. Connect the parking brake lever switch.
2. Disconnect the STICS (Super Time and Alarm
Integrated System).
3. Start the engine and leave it running.
Is the BRAKE warning lamp on?
Replace the STICS.
Is the repair complete?
Repair the short circuit in the instrument wiring
harness between terminal D10 of the instrument
cluster and ground.
Is the repair complete?
1. Disconnect the electrical connector from the fluid
level switch.
2. Connect a jumper wire between ground and
terminal 1 of the fluid level switch harness
connector.
Does the BRAKE warning lamp turn on?
1. Disconnect the electrical connector from the fluid
level switch.
2. Connect a jump wire between terminals 1 and 2
of the fluid level switch harness connector.
Does the BRAKE warning lamp turn on?
1. Replace the brake fluid level switch.
2 The switch can be removed and replaced without
draining the brake fluid from the reservoir.
Is the repair complete?Yes
Go To Step 2
System OK
Go To Step 5
Go To Step 5
Go To Step 7
System OK
Go To Step 9
System OK
Go To Step 11
System OK
System OK
Go To Step 13
Go To Step 14
System OKNO
Go To Step 12
Go To Step 3
Go To Step 4
System OK
Go To Step 6
-
Go To Step 8
-
Go To Step 10
-
-
Go To Step 15
Go To Step 15
-

SSAMGYONG MY2002
4A-6 HYDRAULIC BRAKES
Action
1. Turn the ignition ON.
2. Apply the parking brake.
Does the BRAKE warning lamp turn on?
Check fuse F30.
Is fuse F30 blown?
Check for a short circuit and repair it, if necessary.
Replace fuse F30.
1. Turn the ignition ON.
2. Check the voltage at F30.
Is the voltage equal to the specified value?
Repair the power supply to fuse F30.
Is the repair complete?
1. Disconnect terminal A1 of the instrument cluster.
2. Turn the ignition ON.
3. Use a voltmeter to check the voltage at terminal A1.
Is the voltage equal to the specified value?
Repair the open circuit between terminal A1 of the
instrument cluster and fuse F30.
Is the repair complete?
1. Reconnect terminal A1 of the instrument cluster.
Turn the ignition ON.
2. Use a voltmeter to backprobe terminal D10 of the
instrument cluster.
Is the voltage equal to the specified value?
1. Remove the BRAKE warning lamp from its socket.
2. Test the Brake warning lamp.
Is the BRAKEwarning lamp OK?
Replace the instrument cluster.
Is the repair complete?
Replace the BRAKE warning lamp.
Is the repair complete?
1. Disconnect terminal C10 of the STICS.
2. Connect a jumper wire between terminal C10 and
ground.
3. Turn the ignition ON.
Is the BRAKE warning lamp on?
Replace the STICS.
Is the repair complete?
1. Disconnect the STICS connector.
2. Connect a jump wire between terminal C19 and
ground.
3. Turn the ignition ON.
Is the BRAKE warning lamp on?
Replace the brake warning lamp switch.
Is the repair complete?
Repair the open circuit between the brake warning
lamp switch and terminal C19 of the STICS
BRAKE LAMP WARNING CIRCUIT (Cont’d)
Yes
Go To Step 31
Go To Step 17
System OK
Go To Step 20
System OK
Go To Step 22
System OK
Go To Step 26
Go To Step 24
System OK
System OK
Go To Step 27
System OK
Go To Step 29
System OK
System OKNO
Go To Step 16
Go To Step 18
-
Go To Step 19
-
Go To Step 21
-
Go To Step 23
Go To Step 25
-
-
Go To Step 28
-
Go To Step 30
-
-Step
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30Value
-
-
-
11 - 14 v
-
11 - 14 v
-
11 - 14 v
-
-
-
-
-
-
-
-

SECTION 4E
REAR BRAKES
TABLE OF CONTENTS
Description and Operation...................................4E-2
Drum Brake.........................................................4E-2
Disc Brake..........................................................4E-3
Service Specifications ..........................................4E-4
Diagnostic Information and Procedures..............4E-5
Inspection.............................................................4E-6
Drum Brake Type.................................................4E-6
Disc Brake Type..................................................4E-6
Cross Sectional View ...........................................4E-8
Drum Brake (KDAC).............................................4E-8
Disc Brake..........................................................4E-9Component Locator...........................................4E-10
Drum Brake.......................................................4E-10
Disc Brake........................................................4E-11
Rerair Instructions..............................................4E-12
On-Vehicle Service...............................................4E-12
Disc Brake Assembly ........................................4E-12
Drum Brake Assembly .......................................4E-17
Unit Repair..........................................................4E-22
Wheel Cylinder..................................................4E-22
Parking Brake Lever...........................................4E-23
Specifications.....................................................4E-24
Fastener Tightening Specifications.....................4E-24