1997 SSANGYONG KORANDO battery

SSANGYONG MY2002
5D1-70 TRANSFER CASE
KAA5D340
KAA5D350
FRONT AND REAR PROPELLER
SHAFT SPEED SENSOR
Removal and Installation Procedure
1. Disconnect negative battery cable.
2. Disconnect front and rear speed sensor connector
(white 7 pin).
3. Remove shift motor. Refer to “Shift Motor” in this
sec-tion.
4. Remove front and rear propeller shaft speed
sensor retaining bolts.
Installation Notice
6. Disassemble the connector of front and rear
propeller shaft speed sensor.
7. Replace front or rear propeller shaft speed sensor,
as necessary.
Notice:
While replacing the speed sensor, make sure
the proper pin position.
Do not remove one wire to clutch coil in the
transfer case.
Make tidy on the wiring harness including
conduct tube.
8. Installation should follow the removal procedure
in the reverse order. 5. Remove the speed sensors by lifting up using
a tool such as flat screw drive.
Notice: Do not shock the speed sensor because
it is too sensitive at shock.
Tightening Torque3 - 6 Nm
(27 - 53 lb-in)

SSANGYONG MY2002
5D2-22 TRANSFER CASE (PART TIME - 4408)
KAA5D270
KAA5D280
TRANSFER CASE ASSEMBLY
1. Disconnect the negative terminal from the battery.
2. Lift up the vehicle and fix it safely.
3. Remove the damper mounting bolt.
4. Remove the drain plug and drain the oil.
Reinstall the drain plug.
Installation Notice
KAA5D290
5. Remove the breather hose.
6. Disconnect the speedometer cable connector and
other cable connectors and wiring harnesses.20 - 30 Nm
(15 - 22 lb-ft)
30 - 40 Nm
(22 - 30 lb-ft)
4 - 6 Nm
(35 - 53 lb-in)
Drain Plug Tightening
Torque
Damper Tightening
Torque
Fill plug Tightening
Torque

SSANGYONG MY2002
5D2-24 TRANSFER CASE (PART TIME - 4408)

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KAA5D330
TCCU
1. Disconnect the negative terminal from the battery.
KAA5D340
KAA5D350
KAA5D360
2. Remove the TCCU connector.
3. Remove the TCCU mounting bolt and remove the
TCCU.
TCCU installation position : Under the driver’s
seat
4. Installation should follow the removal procedure
in the reverse order.
Notice: Be careful not to give any impact to the
TCCU body.
Installation Notice
Tightening Torque 10 Nm (89 lb-ft)

POWER STEERING SYSTEM 6A-7
SSANGYONG MY2002
KAA6A050
KAA6A060
4. Disconnect the return line pipe from the power
steering gear outlet.
Installation Notice
KAA6A070
5. Disconnect the pressure line pipe from the power
steering gear inlet.
Installation Notice
POWER STEERING PUMP HOSES
AND PIPES
Removal and Installation Procedure
1. Remove the battery. Refer to Section 1E, Engine
Electrical.
2. Siphon the power steering fluid from the fluid reser-
voir.
3. Disconnect the pressure line pipe from the outlet
connection on the power steering pump and return
hose from the inlet connection on the power
steering fluid reservoir.
Installation Notice
Tightening Torque 44 Nm (33 lb-ft)
Tightening Torque 17 Nm (13 lb-ft)
Tightening Torque 17 Nm (13 lb-ft)

POWER STEERING SYSTEM 6A-7
SSANGYONG MY2002
KAA6A050
KAA6A060
4. Disconnect the return line pipe from the power
steering gear outlet.
Installation Notice
KAA6A070
5. Disconnect the pressure line pipe from the power
steering gear inlet.
Installation Notice
POWER STEERING PUMP HOSES
AND PIPES
Removal and Installation Procedure
1. Remove the battery. Refer to Section 1E, Engine
Electrical.
2. Siphon the power steering fluid from the fluid reser-
voir.
3. Disconnect the pressure line pipe from the outlet
connection on the power steering pump and return
hose from the inlet connection on the power
steering fluid reservoir.
Installation Notice
Tightening Torque 44 Nm (33 lb-ft)
Tightening Torque 17 Nm (13 lb-ft)
Tightening Torque 17 Nm (13 lb-ft)

POWER STEERING PUMP 6B-5
SSANGYONG MY2002
KAA6B050
5. Remove the power steering pump assembly
mounting bolts.
Installation Notice
KAA6B040
3. Siphon the power steering fluid from the fluid reser-
voir.
4. Disconnect the pressure line pipe from the outlet
connectionon the power steering pump and return
hose from the inlet connection on the power
steering fluid reservoir.
Installation Notice
Tightening Torque 44 Nm (33 lb-ft)
KAA6B010
POWER STEERING PUMP
ASSEMBLY
Removal and Installation Procedure
1. Remove the battery. Refer to Section 1E, Engine
Electrical.
2. Use a wrench to turn the tensioner bolt clockwise,
compressing the tensioner, and releasing the
tension on the serpentine accessory drive belt.
Loosen the serpentine accessory drive belt.
Tightening Torque 25 Nm (17 lb-ft)
6. Remove the power steering pump assembly.

SSANGYONG MY2002
6E-2 POWER STEERING AND COLUMN
GENERAL DESCRIPTION
Caution: To ensure the energy-absorbing action of
the steering column, it is important to use only the
specified screws, bolts, and nuts, tightened to the
specified torque.
In addition to the steering function, the steering column
provides safety and security.
The energy-absorbing column is designed to compress
in a front-end collision to lessen the chance of driver
injury.
The ignition switch and the lock are mounted on the
column, allowing the ignition and steering operations
to be locked to inhibit theft of the car.
The column levers trigger the turn signals, the headlight
beams, and the windshield washer and wipers.
A tilt steering column uses a spherical joint to allow
the steering wheel to tilt up and down. This enables
the driver to adjust the steering wheel to a comfortable
position.
Notice: Apply a thin coat of lithium grease to all friction
points when reassembling.
The column may be disassembled and reassembled
easily.
DESCRIPTION AND OPERATION
IGNITION SWITCH KEYHOLE LAMP
For description and lamp replacement information, Re-
fer to Section 9B, Lighting Systems.
IGNITION KEY REMINDER
The ignition key reminder alerts the driver that the key
is still in the ignition when the driver attempts to exit
the vehicle.
An internal switch in the ignition lock cylinder supplies
battery voltage to the reminder chime module when all
of the following conditions are true:
•The key is in the ignition switch.
The ignition is OFF.
The driver’s door is open.
For information on removal and installation of the re-
minder chime module, Refer to Section 9E, Instrumen-
tation/Driver Information.

POWER STEERING AND COLUMN 6E-9
SSANGYONG MY2002
KAA6E060
KAA6E040
ON-VEHICLE SERVICE
HEADLAMP/TURN SIGNAL
SWITCH AND LEVER
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the upper and the lower steering column
cover screws.
3. Remove the upper and the lower steering column
cover.
REPAIR INSTRUCTIONS
KAA6E050
4. Remove the turn signal switch mounting screws.
5. Disconnect the turn signal switch connector.
6. Remove the turn signal switch.