1997 SSANGYONG KORANDO wheel

SSANGYONG MY2002
4E-10 REAR BRAKES
YAD4C280
COMPONENT LOCATOR
DRUM BRAKE
1 Bleeder Screw
2 Bleeder Screw Cap
3 Rear Brake Assembly
4 Rear Brake Plate
5 Wheel Cylinder
6 Strut Assembly (Clearance Automatic Control
System)
7 Brake Leading Shoe
8 Middle Return Spring9 Upper Return Spring
10 Brake Shoe Retaining Spring Pin
11 Trailing Shoe
12 Brake Shoe Retaining Spring
13 Brake Shoe Retaining Spring Cap
14 Lower Return Spring
15 Hub Bolt
16 Rear Brake Drum

SSANGYONG MY2002
4E-12 REAR BRAKES
ON-VEHICLE SERVICE
DISC BRAKE ASSEMBLY
Removal Procedure
1. Remove the rear wheel.
Notice:
Park the vehicle on the flat ground and fix the
vehicle not to move it.
Release the parking brake.
Position the transmission in NEUTRAL.
2. Remove the brake hose from the rear brake
caliper.
Notice: Be carefully to prevent the brake fluid loss
and contamination.
3. Remove the caliper cylinder mounting bolt and
remove the disc pad and the cylinder.
YAD4C130
YAD4C140
RERAIR INSTRUCTIONS
4. Remove the caliper mounting bolt and remove the
caliper assembly.
YAD4C150

REAR BRAKES 4E-19
SSANGYONG MY2002
9. Remove the wheel cylinder mounting bolt and
remove the wheel cylinder.
Inspection
1. Measure the inside diameter of the brake drum
and replace as needed.
I.D.
φ 254 mmWear Limitφ 255.5 mm
Notice: Measure two more position.
2. Inspect the surface between the lining and brake.
Mark the brake drum inside using chalk and scrub
the shoe & lining assembly. If there is excessive
contact problem, replace the shoe & lining
assembly or the brake drum.
Notice: Clean any chalk mark after inspection
complete.
YAD4C370
YAD4C380
YAD4C390
Installation Procedure
1. Install the wheel cylinder to the backing plate.
Installation Notice
Tightening Torque8 - 12 Nm
(71 - 106 lb-in)
YAD4C400

SSANGYONG MY2002
4E-20 REAR BRAKES
2. Install both brake linings between the wheel
cylinder and the bottom anchor plate. And then
install adjuster and each return spring.
3. Connect the parking cable.
4. The outside diameter of the lining set to
φ 253.08
-
φ 253.50 mm by rotating the adjuster screw.
YAD4C410
YAD4C420
YAD4C430
5. Install the plate and drum to the axle shaft
sequently.
6. Check that the brake drum is rotated properly by
hand.
Notice: Adjust the adjuster screw as needed.
YAD4C440

REAR BRAKES 4E-21
SSANGYONG MY2002
7. Connect the brake pipe to the wheel cylinder.
Installation Notice
Tightening Torque15 - 19 Nm
(11 - 14 lb-ft)
8. Bleed the brake system and verify the parking
brake operation.
Install the tire.
YAD4C450

SSANGYONG MY2002
4E-22 REAR BRAKES
UNIT REPAIR
WHEEL CYLINDER
Disassembly Procedure
1. Remove the upper brake return spring and remove
the wheel cylinder with pulling the upper lining
outside.
2. Disassembly the wheel cylinder assembly.
Remove the dust boot and do not reuse them
(1).
Remove the piston (2).
Remove the piston cup and do not reuse it (3).
Remove the spring assembly (4).
Remove the bleeder screw (5).
3. Clean all the parts with the denatured alcohol. Dry
the parts with unlubricated compressed air.
Bleeder Screw7 - 10 Nm
(62 - 89 lb-in)
8 - 12 Nm
(71 - 106 lb-in)
Wheel Cylinder
Mounting Bolt
Notice: Lubricate the new seals, the piston, the
piston cup and the wheel cylinder bore with clean
brake fluid before assembly. 4. Installation should follow the removal procedure
in the reverse order.
5. Tighten the bleeder screw and wheel cylinder as
specified torque.
YAD4C460
YAD4C470
YAD4C480

SECTION 4F
ANTILOCK BRAKE SYSTEM AND
TRACTION CONTROL SYSTEM
TABLE OF CONTENTS
General Description and System Opertion..........4F-3
Basic Knowledge Required...................................4F-3
ABS System Components...................................4F-3
Traction Control System (TCS) Description...........4F-3
EBD System........................................................4F-5
EBD Failure Matrix...............................................4F-6
Tires and ABS/TCS..............................................4F-7
Hydraulic Circuit...................................................4F-8
ABS 5.3...............................................................4F-8
ABS/TCS 5.3.....................................................4F-11
Component Locator...........................................4F-14
ABS, ABS/TCS 5.3............................................4F-14
Diagnosis............................................................4F-15
Diagnostic Circuit Check....................................4F-15
ABS Indicator Lamp Inoperative.........................4F-18
Traction Control System (TCS) Indicator Lamp
Inoperative.....................................................4F-22
EBD Indicator Lamp Inoperative.........................4F-26
Power Supply to Control Module,
No DTCs Stored..............................................4F-30
ABS Indicator Lamp Illuminated Continuously,
No DTCs Stored..............................................4F-34
Self-Diagnostics................................................4F-36
Displaying DTCs................................................4F-36
Clearing DTCs...................................................4F-36
Intermittents and Poor Connections....................4F-36
DTC 03 - Left Front Wheel Speed Sensor Fault ...4F-38
DTC 07 - Left Front Wheel Speed Sensor
Continuity Fault...............................................4F-40
DTC 04 - Right Front Wheel Speed Sensor
Fault...............................................................4F-42DTC 08 - Right Front Wheel Speed Sensor
Continuity Fault...............................................4F-44
DTC 05 - Left Rear Wheel Speed Sensor Fault....4F-46
DTC 09 - Left Rear Wheel Speed Sensor
Continuity Fault...............................................4F-48
DTC 06 - Right Rear Wheel Speed Sensor Fault .4F-50
DTC 10 - Right Rear Wheel Speed Sensor
Continuity Fault...............................................4F-52
DTC 11 - Wheel Speed Sensor Frequency Error ..4F-54
DTC 42 - Acceleration Sensor Fault....................4F-58
DTC 43 - Acceleration Sensor Continuity Fault.....4F-60
DTC 13/14 - Left Front Inlet and Outlet Valve
Solenoid Fault.................................................4F-62
DTC 15/16 - Right Front Inlet and Outlet Valve
Solenoid Fault.................................................4F-64
DTC 17/18 - Left Rear Inlet and Outlet Valve
Solenoid Fault.................................................4F-66
DTC 19/20 - Right Rear Inlet and Outlet Valve
Solenoid Fault.................................................4F-68
DTC 21/22 - Left Rear Prime Line and Traction
Control System (TCS) Pilot Valve Fault............4F-70
DTC 23/24 - Right Rear Prime Line and Traction
Control System (TCS) Pilot Valve Fault............4F-72
DTC 12 - Valve Relay Circuit Fault......................4F-74
DTC 24 - Pump Motor or Pump Motor
Relay Fault.....................................................4E-76
DTC 27 - Stoplamp Switch Fault.........................4E-80
DTC 28 - Low Voltage Fault................................4E-84
DTC 02 - ABS Control Module Internal Fault........4E-88
Scheatic and Routing Diagrams........................4E-90
ABS Circuit (Without TCS): Gasoline...................4E-90
ABS/TCS Circuit: Gasoline.................................4E-91
ABS/ABD (Automatic Brake
Differential Lock): Diesel.................................4E-93

EBCM Connection Fact View.............................4E-95
EBCM Connector...............................................4E-95
Hydraulic Modulator Connector..........................4E-96
Repair Instructions..............................................4E-99
On-Vehicle Service...............................................4E-99
Service Precautions...........................................4E-99
ABS 5.3 Assembly..........................................4E-100
ABS/TCS Unit..................................................4E-100
Front Wheel Speed Sensor..............................4E-101Rear Wheel Speed Sensor...............................4E-101
Acceleration Sensor .........................................4E-102
System Fuse...................................................4E-102
Indicators........................................................4E-102
Unit Repair........................................................4E-103
ABS Front Tooth Wheel....................................4E-103
Special Tools and Equipment..........................4E-104
Special Tools Table..........................................4E-104