1997 RENAULT KANGOO Sheet Metal Work Workshop Manual

UPPER FRONT STRUCTURE
Bulkhead
42J
12890R1
CAB11540-1R6
G
1
3
CAS13033R2
11
or
H
42-37

UPPER FRONT STRUCTURE
Bulkhead
42J
13008R1
CAS13028-1R7
I
4
5 1
12
1
2
42-38

UPPER SIDE STRUCTURE
Front pillar
43A
PRB4311
INTRODUCTION
The replacement of this part is a basic operation
for a front side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- pillar reinforcement,
- welded hinges,
- hinge reinforcement,
- welded nuts,
- upper reinforcement of cowl side panel.
NOTE : to carry out the operation below, it will be
necessary to separate the inner reinforcements
and the cowl side panel reinforcement from the
pillar on the Parts Department part. These
reinforcements will be rewelded during the
operation (operations A and B described below).
For the operation to the upper reinforcement of
cowl side panel part (C), refer to the section
concerned.
JOINTS WITH:
Inner reinforcement
Windscreen pillar lining
Windscreen aperture lower cross member
Pillar lining
Sill panel closure panel
Upper reinforcement of cowl side panel
PARTS CONCERNED (thickness in mm) :
1Front pillar 1
2Inner reinforcement 1.2
3Windscreen pillar lining 1
4Windscreen aperture lower cross
member 1.2
5Pillar lining 1.2
6Sill panel closure panel 1.2
7Upper reinforcement of cowl side panel 1.2
8Sill panel reinforcement 1.2
43-1

UPPER SIDE STRUCTURE
Front pillar
43A
13234R
CAV13466R7
A
1
2
CAV13465R1
B
1
2
CAE11546-5R1
C
1 2
5
43-2

UPPER SIDE STRUCTURE
Front pillar
43A
13233R
CAO11694R4
D
1 5
CAN11690-3R4
E
1 2
CAS13033R8
F
1
1 or5
X = 220 mm
43-3

UPPER SIDE STRUCTURE
Front pillar
43A
13231R
CAI11550-3R4
G1
2
5
CAC11541-2R1
H
1
4
1
2CAN11690-3R4
I
1 25 X = 400 mm
43-4

UPPER SIDE STRUCTURE
Front pillar
43A
CAE11546-5R3
J
12 6
CAE11546-5R8
K
12 6
CAE11546-5R8
L
12 8
CAE11546-5R3
M
12 8
CAS13033R5
N
1
or1
43-5

UPPER SIDE STRUCTURE
Windscreen aperture pillar
43B
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the front pillar
for a front side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with aerial cable guide.
PRB4312
JOINTS WITH:
Roof front cross member
Roof
Body side
Roof stretcher
PARTS CONCERNED (thickness in mm) :
1Windscreen pillar lining 1
2Roof front cross member 0.8
3Roof 0.7
4Body side 1
5Roof stretcher 0.7
6Centre pillar upper reinforcement 1.2
7Body side lining 0.7
43-6