1997 MERCEDES-BENZ ML500 tow

Fig. 401: Identifying Permanently Installed D-Network Car Phone Components
Removal
1Disconnect ground cable of
battery
AR54.10-P-0003A
2Remove radio
3Remove stowage compartment
below radio No longer required.
4Remove cover from radio
Remove cover from radio.
5Remove AAC pushbutton
control module
6Tie out D-network antenna
lead Tied back in radio
shaft
Installation
7Modify wiring harness and
install AZ82.70-P-0001-
04GHH
8Installing hands-free system
microphoneVehicles up to 31.12.00.AZ82.70-P-0001-02E
Vehicles as of 1.1.01.AZ82.70-P-0001-02GH
9Mount holder on telephone
console and install Retrofit telephone
consoleAZ82.70-P-0001-
01GGH

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:14 PMPage 454 © 2006 Mitchell Repair Information Company, LLC.

Fig. 403: Identifying Connector, Connection Line & Interface
5. Apply special glue to rear of microphone (arrow) and glue hands-free system microphone (B25) included
in installation kit to headliner.
Align microphone so that pickup opening points towards driver.
Fig. 404: Locating Rear Of Microphone & Hands
-Free System Microphone (B25)
6. Glue microphone lead behind headliner as shown in figure and along right A-pillar below instrument
panel to radio shaft.
7. Connect all control and operation modules and connect battery for checking proper function of telephone.
Avoid error messa
ges from unconnected control modules.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:14 PMPage 457 © 2006 Mitchell Repair Information Company, LLC.

gas. Risk of poisoning
and caustic burns from
swallowing battery
electrolyte. Risk of
injury from caustic burns
to eyes and skin from
battery electrolyte or
from handling damaged
lead-acid batteriesflames or smoking. Wear
acid-resistant gloves,
clothing and glasses. Pour
battery electrolyte only
into suitable and
appropriately marked
containers.
2Disconnect ground cable
of battery
AR54.10-P-0003A
Notes on batteryAll models.AH54.10-P-0001-01A
3Remove overhead control
panel
4Remove radio or
COMAND
5Remove stowage
compartment below radio
6Remove cover from radio
7Remove air conditioning
pushbutton control
module
Installation
8Retrofitting portable
cellular telephone mount
for hands-free system AZ82.70-P-0005-01GH
9Retrofitting hands-free
system wiring harness AZ82.70-P-0005-02GH
10Install D-net antenna on
roof See installation
instructions from the
Kathrein company.
Install antenna without
modification.
11Retrofit antenna lead Only on vehicles with
Audio 30 APS radioAZ82.70-P-0002-01A
12Retrofitting telephone
console Is fastened to center
console with mount (15)
and with screw (13).
13Reassemble vehicle 7-1
14Carry out start-up and
function testCheck telephone for
proper functioning
according to operating
instructions.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:14 PMPage 460 © 2006 Mitchell Repair Information Company, LLC.

Fig. 409: Identifying Portable CTEL Components
Removal
1Disconnect ground cable
of battery
AR54.10-P-0003A
2Remove radio or
COMAND
3Remove stowage
compartment below radio
4Remove cover from radio
5Remove air conditioning
pushbutton control
module
6Remove overhead control
panel
7Tie antenna lead Tied back in radio
shaft
Install
8Covering fiber optic
cable Do not kink or
stretch D2B fiber optic
cable.
Install caps on fiber
optic cable connector and

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:14 PMPage 462 © 2006 Mitchell Repair Information Company, LLC.

AR88.30-P-2000-01GH
Remove brush guard

Modification notes
10.8.01

Value modified from 25 Nm to 49 Nm
Value modified in BA88.30-P-1003-01A for

model 163 up to 31.8.01

*BA88.30-P-1003-01A


Detachable body components, underride guard

Number

Designation
Model 163

up to

31.8.01

BA88.30-P-1002-01A
Nut, spacer tube on brush guard
Nm
86

BA88.30-P-1003-01A
Screw, mount on brush guard
Nm
49

BA88.30-P-1011-01A
Bolt, underride guard to brush guard
Nm
25

BA88.30-P-1015-01A
Nut, underride guard to bracket
Nm
49

BA88.30-P-1016-01A
Bolt, front section of underride guard to rear

section of underride guard
Nm
49

P88.30-2150-06

1.1
Remove screws (1) and nuts (2) from

underride guard (3) at bottom of vehicle

.

Only if available.

2
Remove screw for brush guard (4) from

inner mount at bottom (5)

3
Remove nut for spacer tube (6)

4
Remove spacer sleeve (7) from spacer

tube nut (6).

5
Remove brush guard (8) toward front.

Carefully move out brush guard so that
paint is not damaged.

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR88.20-P-2200GK
Remove/install rear bumper
26.2.01

MODEL
163.113 #A as of 289565,

163.113 #X as of 754620,

163.154 #A as of 289565,

163.128 /157 /175

P88.20-2200-09


Remove/Install

1.1
Disconnect antenna connector of E-call

emergency call system

Only with emergency call system E-Call,

code 349.

The connector is located behind side flap on

right C-pillar paneling at vehicle jacking point.

2
Remove panelings (1)

Do not damage paint. Do not break off

clips.

Installation wedge

*115589035900

3
Remove screws (2)


*BA88.20-P-1008-01B

4.1
Remove nut for dirt trap retaining strap from

vehicle underbody

Only if present


*BA88.30-P-1004-01A

5
Pull bumper toward rear and remove

Do not damage paint/wiring harness.

Pull directly over clips (arrows) and

detach from bracket.


Installation:
Align bumper at tailgate and
at taillamps

6.1
Remove rubber seal for E-call emergency call

system antenna from body at right

Only with emergency call system E-Call,

code 349.

7.1
Detach connector from Parktronic system

Only with Parktronic system (PTS), code

220a.


Remove left rubber seal from body.

8
Install in the reverse order


Bumper
Number

Designation
Model 163

BA88.20-P-1008-01B
Screw for rear bumper on mount
Nm
8

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR88.30-P-2000-01GH
Remove brush guard

Modification notes
10.8.01

Value modified from 25 Nm to 49 Nm
Value modified in BA88.30-P-1003-01A for

model 163 up to 31.8.01

*BA88.30-P-1003-01A


Detachable body components, underride guard

Number

Designation
Model 163

up to

31.8.01

BA88.30-P-1002-01A
Nut, spacer tube on brush guard
Nm
86

BA88.30-P-1003-01A
Screw, mount on brush guard
Nm
49

BA88.30-P-1011-01A
Bolt, underride guard to brush guard
Nm
25

BA88.30-P-1015-01A
Nut, underride guard to bracket
Nm
49

BA88.30-P-1016-01A
Bolt, front section of underride guard to rear

section of underride guard
Nm
49

P88.30-2150-06

1.1
Remove screws (1) and nuts (2) from

underride guard (3) at bottom of vehicle

.

Only if available.

2
Remove screw for brush guard (4) from

inner mount at bottom (5)

3
Remove nut for spacer tube (6)

4
Remove spacer sleeve (7) from spacer

tube nut (6).

5
Remove brush guard (8) toward front.

Carefully move out brush guard so that
paint is not damaged.

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR88.20-P-2000GH
Remove/install front bumper
14.3.97

MODEL
163.113 /154 #A up to 289564,

163.113 #X up to 754619,
163.154 #X up to 716524,

163.136 /172 except CODE (U49) Styling package

P88.20-0375-09

1
Nut
2
Nuts

1a
Screw


Remove/Install

1.1
Remove brush guard together with underride

guard

If installed.

AR88.30-P-2000-01GH


*BA88.30-P-1002-01A


*BA88.30-P-1003-01A


*BA88.30-P-1011-01A


*BA88.30-P-1015-01A


*BA88.30-P-1016-01A

2
Unscrew nut (1)

Left and right at inside.


*BA88.20-P-1001-01B

3
Unscrew bolt (1a)

Left and right at inside.


*BA88.20-P-1002-01B

4
Remove front bumper grille.


Carefully remove front bumper grille so

that bumper grille and bumper grille mount

cannot be damaged.

Loosen retainers and pull to outside

Pulling hook

*140589023300

5.1
Remove outside temperature sensor from

front bumper.

If installed.

6
Unscrew nuts (2)


*BA88.20-P-1003-01B

7
Remove bumper toward front.

Do not damage paint.

8
Install in the reverse order


Detachable body components, underride guard

Number

Designation
Model 163

up to

31.8.01

BA88.30-P-1002-01A
Nut, spacer tube on brush guard
Nm
86

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1