Page 784 of 1503
Illustrated Index
Transmission HousingProCarManuals.com
Page 788 of 1503

Removal
Left Sid e Cove r
NOTE:
• Clea n al l part s thoroughl y i n solven t o r carbureto r cleaner , an d dr y wit h compresse d air .
• Blo w ou t al l passages .
• Cu t th e loc k tab s o f eac h shaf t locknu t usin g a chisel , the n remov e th e locknut s an d conica l sprin g washer s fro m eac h
shaft .
• Countershaf t locknu t ha s left-han d threads .
1 . Remov e th e vehicl e spee d senso r (VSS ) cover , the n reinstal l thre e bolt s aroun d th e driveshaf t oi l seal .
CAUTION : D o no t damag e th e driveshaf t oi l sea l lip .
2. Sli p th e specia l too l ont o th e mainshaft , an d engag e th e parkin g brak e paw l wit h th e parkin g gear .
3. Remov e th e transmissio n lef t sid e cove r i n th e followin g numbere d sequence .
NOTE: Remov e th e specia l too l fro m th e mainshaf t afte r removin g th e locknuts .
MAINSHAF T HOLDE R07924-PJ4010 A
NOTE: Cu t th e loc k tab s o f eac h shaf t locknu t
usin g a chisel , the n remov e th e locknut s an d
conica l sprin g washers .
CAUTION : Kee p al l o f th e chisele d particle s
ou t o f th e transmission .
CAUTION: Protec t th e li p o f th e
driveshaf t oi l sea l b y reinstallin g thre e
bolts , afte r removin g th e spee d senso r
cover.
ProCarManuals.com
Page 826 of 1503
Replacement
Transmission Housin g Bearing s
1. T o remov e th e mainshaft , countershaf t an d secondar y
shaf t bearing s fro m th e transmissio n housing , expan d
eac h sna p rin g wit h th e sna p rin g pliers , the n pus h th e
bearin g out .
NOTE : D o no t remov e th e sna p ring s unles s it' s
necessar y t o clea n th e groove s i n th e housing . 2
. Expan d eac h sna p rin g wit h th e sna p rin g pliers , inser t
th e ne w bearin g part-wa y int o it , the n releas e th e pli -
ers . Pus h th e bearin g dow n int o th e transmissio n unti l
th e rin g snap s i n plac e aroun d it .
ProCarManuals.com
Page 832 of 1503
8. Install a new conical spring washer and a new lock-
nut on each shaft.
CAUTION: Install the conical spring washers in the
direction shown.
Reassembly (cont'd)
Transmission
10. Stake each locknut into its shaft using a 3.5 mm
punch.
11. Install the feed pipes and the ball bearing in the left
side cover, aligning the lugs of the 1st and 1st-hold
clutch feed pipes with the grooves in the cover.
12. Install the snap ring.
9. Tighten the locknuts to the specified torque.
TORQUE: 137 N-m (14.0 kgf-m, 101 Ibf-ft)
NOTE: The countershaft locknut has left-hand
threads.ProCarManuals.com
Page 835 of 1503
Transmission
Installation
1. Place the transmission on a transmission jack, and raise it to engine level.
2. Check that the 14 mm and 10 mm dowel pins are installed in the torque converter housing.
3. Install the three transmission housing mounting bolts.
4. Install the three rear transmission mounting bolts.
5. Loosen the front engine mounting bolt, and install the two front engine mounting bolts to transmission side. Tighten
the three bolts to the specified torque.
6. Remove the transmission jack.
7. Attach the torque converter to the drive plate with eight bolts to 12 N-m (1.2 kgf-m, 8.7 Ibf-ft). Rotate the crankshaft as
necessary to tighten bolts to 1/2 of the specified torque, then final torque in a crisscross pattern. Check for free rota-
tion after tightening the last bolt.
8. Install the torque converter cover.
9. Install the shift cable, shift cable holder, and shift cable cover.
10. Install the upper control arm mounting bolt.ProCarManuals.com
Page 836 of 1503
Installation (cont'd)
Transmission
11. Install a new set ring on the end of the left driveshaft and intermediate shaft. Apply a light film of grease around the
set ring grooves, then center the new set ring on the shafts. The grease keeps the set ring centered, making shaft
installation easier.
12. Install the left driveshaft.
13. Install the lower control arm to the side beam.
CAUTION: Line up the reference marks on the adjusting bolt, adjusting cam, and lower control arm.
14. Install the damper fork bolt.
15. Install the toe control arm to the side beam.
CAUTION: Make sure that the reference marks on the toe control arm are aligned.
16. Install the wheel sensor wire clamp and parking brake cable holder.
17. Install the intermediate shaft, and tighten the intermediate shaft mounting bolts to the intermediate shaft support
base.
18. Install the intermediate shaft heat shield cover.ProCarManuals.com
Page 849 of 1503
Reassembly
NOTE:
• If the limited slip differential clutch set was replaced,
the 65 mm shim (differential housing cover side) and
1 1 2 mm shim (differential housing cover side) must
be adjusted.
• Reassemble the parts in the same order and direction
they were before disassembly.
• Lubricate the clutch disc surface with transmission oil.
1. Reassemble the parts as shown below. Position the
65 mm shim with the thickness stamp mark facing
up.
CLUTCH
PLATES
102 mm WASHER
CLUTCH
DISCS
112
mm SHIM
65 mm SHIM
THRUST NEEDLE
BEARING
WASHER
STOP PLATE
DIFFERENTIAL
HOUSINGProCarManuals.com
Page 854 of 1503
Oil Seal
Removal
1. Remove the differential assembly.
2. Remove the oil seal from the transmission housing.
OIL SEAL
Replace.
TRANSMISSION HOUSING
3. Remove the oil seal from the clutch housing.
CLUTCH HOUSING
OIL SEAL
Replace.ProCarManuals.com