1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine R04069
W00479
W00480
− SUSPENSION AND AXLEREAR LEAF SPRING
SA−165
1996 TOYOTA T100 (RM449U)
(e) Bend the spring clip.
Using a hammer, bend the spring clip into the position.
3. REPLACE SPRING BUMPER
(a) Remove rear wheel.
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
(b) Remove spring bumper.
(1) STD 0.5 ton, Extra cab:
Remove the 2 bolts, spring bumper and spacers.
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
HINT:
At the time of installation, install the spacers, as shown in the
illustration.
(2) STD 1.0 ton:
Remove the 2 bolts, spring bumper and bumper
block spacers.
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
HINT:
At the time of installation, install the spacers, as shown in the
illustration.

Downloaded from www.Manualslib.com manuals search engine − BRAKEBRAKE FLUID
BR−5
1610 Author: Date:
1996 TOYOTA T100 (RM449U)
(b) While an assistant depresses the pedal, loosen the
bleeder plug until fluid starts to run out. Then close the
bleeder plug.
Torque: (bleeder plug) 11 N·m (110 kgf·cm, 8 ft·lbf)
(c) Repeat this procedure until there are no more air bubbles
in the fluid.
5. REPEAT PROCEDURE FOR EACH WHEEL
6. BLEED LSP & BV

Downloaded from www.Manualslib.com manuals search engine BR3295
Stop Light Switch
Pedal Height Push RodBR08R−01
BR4980
A BR−6
− BRAKEBRAKE PEDAL
1611 Author: Date:
1996 TOYOTA T100 (RM449U)
BRAKE PEDAL
ON−VEHICLE INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from asphalt sheet:
Extra cab 4WD:
146.7 − 156.7 mm (5.776 − 6.169 in.)
Except extra cab 4WD:
149.7 − 159.7 mm (5.894 − 6.287 in.)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Disconnect the connector from the stop light switch.
(b) Loosen the stop light switch lock nut and remove the stop
light switch.
(c) Loosen the push rod lock nut.
(d) Adjust the pedal height by turning the pedal push rod.
(e) Tighten the push rod lock nut.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
(f) Install the stop light switch and turn it until it lightly con-
tacts the pedal stopper.
(g) Turn the stop light switch back one turn.
(h) Check the clearance (A) between stop light switch and
pedal.
Clearance: 0.5 − 2.4 mm (0.020 − 0.094 in.)
(i) Tighten the stop light switch lock nut.
(j) Check the stop lights come on when the brake pedal is de-
pressed, and go off when the brake pedal is released.
(k) After adjusting the pedal height, check the pedal freeplay.
HINT:
If clearance (A) between the stop light switch and the pedal
stopper has been adjusted correctly, the pedal freeplay will
meet the specifications.

Downloaded from www.Manualslib.com manuals search engine BR08T−02
F00667
F00667
w/o ABS:
w/ ABS:Master Cylinder
3−Way UnionBrake Booster  Gasket
Clamp
 Non−reusable partCheck Valve Bracket Gasket
Brake Booster
Clamp
3−Way Union
N·m (kgf·cm, ft·lbf) : Specified torque
15 (155, 11)
13 (130, 9)
13 (130, 9)
15 (155, 11)
Master Cylinder
− BRAKEBRAKE MASTER CYLINDER
BR−9
1614 Author: Date:
1996 TOYOTA T100 (RM449U)
BRAKE MASTER CYLINDER
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine R14642
Cap
Boot Strainer
Reservoir
No.1 Piston and Spring Reservoir Set Screw
Grommet
Snap Ring
Piston Stopper Bolt Gasket w/o ABS:
w/ ABS:
Cap
Strainer
Reservoir
GrommetGrommetNo.1 Piston and Spring
Boot
Snap Ring No.2 Piston and Spring
No.2 Piston and Spring
Piston Stopper Bolt Gasket Cylinder Body Cylinder Body
Reservoir Set Screw
Grommet
Lithium soap base glycol greaseNon−reusable part N·m (kgf·cm, ft·lbf) : Specified torque
1.7 (17.5, 15.2 in.·lbf)
10 (100, 7)
1.7 (17.5, 15.2 in.·lbf)
10 (100, 7)
BR−10
− BRAKEBRAKE MASTER CYLINDER
1615 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine BR08U−01
R12875
SST
R12876
− BRAKEBRAKE MASTER CYLINDER
BR−11
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DISCONNECT LEVEL WARNING SWITCH
CONNECTOR
2. TAKE OUT FLUID WITH SYRINGE
NOTICE:
Do not let brake fluid remain on a painted surface. Wash it
off immediately.
3. DISCONNECT BRAKE LINES
Using SST, disconnect the brake lines from the master cylinder
and 3−way union.
SST 09751−36011
4. REMOVE MASTER CYLINDER
(a) Remove the 4 nuts and 3−way union.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(b) Remove the clamp.
(c) w/ ABS:
Remove the check valve bracket.
(d) Remove the master cylinder and gasket from the brake
booster.

Downloaded from www.Manualslib.com manuals search engine BR08V−02
BR2248
R12218
Soft Jaws
R12217
Soft Jaws BR−12
− BRAKEBRAKE MASTER CYLINDER
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. REMOVE MASTER CYLINDER BOOT
Using a screwdriver, remove the master cylinder boot.
NOTICE:
At the time of reassembly, please refer to the following
item.
Facing the UP mark on the master cylinder boot upwards,
install the cylinder boot to the master cylinder.
2. REMOVE RESERVOIR
(a) Remove the set screw and pull out the reservoir.
Torque: 1.7 N·m (17.5 kgf·cm, 15.2 in.·lbf)
(b) Remove the cap and strainer from the reservoir.
3. REMOVE 2 GROMMETS
4. PLACE CYLINDER IN VISE
5. REMOVE PISTON STOPPER BOLT
Using a screwdriver, push the pistons in all the way and remove
the piston stopper bolt and gasket.
HINT:
Tape the screwdriver tip before use.
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
6. REMOVE 2 PISTONS AND SPRINGS
(a) Push in the piston with a screwdriver and remove the
snap ring with snap ring pliers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the No.1 piston and spring by hand, pulling
straight out, not at an angle.
NOTICE:
If pulled out and installed at an angle, there is a possibility
that the cylinder bore could be damaged.
NOTICE:
At the time of reassembly, please refer to the following
item. Be careful not to damage the rubber lips on the pis-
tons.

Downloaded from www.Manualslib.com manuals search engine BR090−02
R14753
R14753
Master Cylinder
Non−reusable part 3−Way UnionBrake Booster Gasket
Clevis
Clip Clevis Pin
ClampGasket
N·m (kgf·cm, ft·lbf) : Specified torque
15 (155, 11)
13 (130, 9)
25 (260, 19)13 (130, 9)
BR−18
− BRAKEBRAKE BOOSTER ASSEMBLY
1996 TOYOTA T100 (RM449U)
COMPONENTS