1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine W03127
AT:
For 2WDParking Lock Cable
Steering Wheel
Steering Wheel Torx Screw
Steering Wheel Lower
No.2 CoverPad Control Shaft Column Upper
Cover
Lever
 Locking
Wire
Column Hole
CoverSteering Column Assembly
Steering Wheel Lower
No.3 Cover
Torx Screw
Combination Switch
(w/ Spiral Cable)
Column Lower Cover
Light Control Rheostat
Front Door Scuff
Plate Sliding w/ Shaft York
Sub−Assembly
Lower Finish Panel No.1
Intermediate
Shaft Assembly
Engine Hood Release
Lever
Duct Heater to
Register No.2
Intermediate
Shaft Assembly
Cowl Side Trim
 Non−reusable partControl Shaft Assembly
x35 (360, 26)
25 (260, 19)
35 (360, 26)
35 (360, 26)
35 (360, 26)
: Specified torque
N·m (kgf·cm, ft·lbf)
9.0 (90, 78 in.·lbf)
9.0 (90, 78 in.·lbf)
SR076−01
SR−10
− STEERINGNON−TILT STEERING COLUMN
1684 Author: Date:
1996 TOYOTA T100 (RM449U)
NON−TILT STEERING COLUMN
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine W03128
MT:
Column Upper
Cover
Torx Screw
Steering Wheel
Pad
Steering Wheel
Steering Wheel Lower
No.3 Cover
Torx Screw
Combination Switch
(w/ Spiral Cable)
Column Lower Cover
Light Control Rheostat
Front Door Scuff
Plate Steering Wheel Lower
No.2 Cover
Steering Column Assembly
Column Hole Cover
x7
Engine Hood Release
LeverLower Finish Panel No.1Sliding w/ Shaft York
Sub−Assembly
Intermediate
Shaft Assembly
Duct Heater to
Register No.2
Cowl Side Trim Intermediate
Shaft Assembly For 2WD9.0 (90, 78 in.·lbf)35 (360, 26)
: Specified torque
N·m (kgf·cm, ft·lbf)
9.0 (90, 78 in.·lbf)
25 (260, 19)
35 (360, 26)
35 (360, 26)
35 (360, 26)
− STEERINGNON−TILT STEERING COLUMN
SR−11
1685 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine Z18646
A/T:Key Cylinder
Key Unlock
Warning Switch
Ignition Switch
Column Upper
BracketKey Cylinder
Column Upper Bracket
Column Tube
Key Unlock
Warning Switch
Ignition Switch
 Bushing
Column Upper Clamp
 Tapered−Head Bolt
 Snap Ring
Main Shaft Assembly
Non−reusable part
Molybdenum disulfide lithium base grease 
35 (360, 26)
: Specified torque
N·m (kgf·cm, ft·lbf)
SR−12
− STEERINGNON−TILT STEERING COLUMN
1686 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine SR07B−01
Z16081
Intermediate Shaft AssemblyMatchmarks
Sliding w/ shaft
York Sub−Assembly
Intermediate Shaft Assembly
Sliding w/ shaft York Sub−Assembly
CB A
R12250
R12251
R12252
SR−20
− STEERINGNON−TILT STEERING COLUMN
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. A/T:
INSTALL STEERING COLUMN ASSEMBLY
(a) Install the control shaft assembly to the steering column
assembly.
(b) Torque the 2 steering column assembly set bolts and
nuts.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
(c) Temporarily install the 2 control shaft assembly set bolts.
(d) Install the control shaft lever with the bolt.
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
(e) Install a new locking wire.
2. M/T:
INSTALL STEERING COLUMN ASSEMBLY
Torque the 2 steering column assembly set bolts and nuts.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
3. INSTALL INTERMEDIATE SHAFT ASSEMBLY AND
SLIDING w/ SHAFT YORK SUB−ASSEMBLY
Temporarily install the bolt B and C.
4. CONNECT INTERMEDIATE SHAFT ASSEMBLY
(a) 2WD:
Align the matchmarks on the intermediate shaft and con-
trol valve assembly.
(b) 4WD:
Align the matchmarks on the intermediate shaft and worm
gear valve body assembly.
(c) Torque the bolt C.
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
(d) Torque the bolt A.
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
(e) Torque the bolt B.
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
5. A/T:
CONNECT AND ADJUST INTER LOCK (See page
AT−25)
6. A/T:
TORQUE 2 CONTROL SHAFT ASSEMBLY MOUNTING
BOLTS
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
7. A/T:
CONNECT PARKING LOCK CABLE (See page
AT−23)
8. INSTALL SPIRAL CABLE (See page BE−15)

Downloaded from www.Manualslib.com manuals search engine R07644Red Mark
R07660
Torx ScrewScrew Case
− STEERINGNON−TILT STEERING COLUMN
SR−21
1996 TOYOTA T100 (RM449U)
9. INSTALL COMBINATION SWITCH WITH SPIRAL
CABLE
(a) Install the 4 screws.
(b) Connect the airbag connector.
(c) Connect the connectors.
(d) Install the 2 screws.
10. INSTALL DUCT HEATER TO REGISTER NO.2
Install the screw.
11. INSTALL LOWER FINISH PANEL NO.1
(a) Install the lock nuts and light control rheostat.
(b) Tighten the 4 panel set bolts.
(c) Install the cowl side trim and clip.
(d) Install the front door scuff plate with the 4 screws.
(e) Install the engine hood release lever with the 2 screws.
12. A/T:
INSTALL UPPER AND LOWER COLUMN COVERS
Install the 6 screws.
13. M/T:
INSTALL UPPER AND LOWER COLUMN COVERS
Install the 7 screws.
14. CENTER SPIRAL CABLE
(a) Check that the front wheels are facing straight ahead.
(b) Turn the spiral counterclockwise by hand until it becomes
harder to turn the cable.
(c) Then turn the spiral cable clockwise about 3 turns to align
the red mark.
HINT:
The spiral cable turns clockwise about 3 turns to either left or
right of the center.
15. INSTALL STEERING WHEEL
(a) Align the matchmarks on the wheel and main shaft.
(b) Torque the set nut.
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
(c) Connect the connector.
16. INSTALL STEERING WHEEL PAD
NOTICE:
Make sure the wheel pad is installed to the specified
torque.
If the wheel pad has been dropped, or there are
cracks, dents in the case or connector, replace the
wheel pad with a new one.
When installing the wheel pad, take care that the wir-
ings do not interfere with other parts and are not
pinched between other parts.

Downloaded from www.Manualslib.com manuals search engine SR−22
− STEERINGNON−TILT STEERING COLUMN
1996 TOYOTA T100 (RM449U)
(a) Connect the airbag connector.
(b) Install the wheel pad after confirming that the circumfer-
ence groove of the torx screws is caught on the screw
case.
(c) Using a torx wrench, torque the 2 screws.
Torque: 9.0 N·m (90 kgf·cm, 78 in.·lbf)
17. CHECK STEERING WHEEL CENTER POINT

Downloaded from www.Manualslib.com manuals search engine W03156
Column UpperParking Lock Cable
Torx Screw
Steering Wheel Lower
No.2 Cover
Control Shaft AssemblySteering Wheel
Steering Wheel
Steering Wheel Lower
No.3 Cover
Torx Screw
Combination Switch
(w/ Spiral Cable)
Column lower Cover
Light Control Rheostat
Front Door Scuff Steering Column
Assembly Control Shaft
 Locking
Column Hole
Sliding w/ Shaft York
Sub−Assembly
Lower Finish Panel No.1
Engine Hood Release Intermediate
Shaft Assembly
Register No.2 Duct Heater toPlatePad
Lever Cover
Wire
Cover
Lever AT:
For 2WD
Intermediate
Shaft Assembly
Cowl Side Trimx6
Non−reusable part35 (360, 26)
9.0 (90, 78 in.·lbf)
35 (360, 26)
35 (360, 26)
35 (360, 26)
35 (360, 26)
: Specified torque
N·m (kgf·cm, ft·lbf)
25 (260, 19)
25 (260, 19)
9.0 (90, 78 in.·lbf)
SR07C−01
− STEERINGTILT STEERING COLUMN
SR−23
1697 Author: Date:
1996 TOYOTA T100 (RM449U)
TILT STEERING COLUMN
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine W03157
Cover
Pad
Plate
Lever MT:
For 2WDSteering Column AssemblySteering Wheel Steering Wheel
Steering Wheel Lower
No.3 Cover
Torx Screw
Combination Switch
(w/ Spiral Cable)
Column Lower Cover
Light Control Rheostat
Front Door Scuff x7
Sliding w/ Shaft York
Sub−Assembly
Lower Finish Panel No.1 Column Hole CoverColumn Upper
Torx Screw
Steering Wheel Lower
No.2 Cover
Intermediate
Engine Hood Release Shaft Assembly
Duct Heater to
Register No.2
Intermediate
Shaft Assembly
Cowl Side Trim 9.0 (90, 78 in.·lbf)
35 (360, 26)
: Specified torque
N·m (kgf·cm, ft·lbf)
25 (260, 19)
9.0 (90, 78 in.·lbf)
35 (360, 26)
35 (360, 26)
35 (360, 26)
SR−24
− STEERINGTILT STEERING COLUMN
1698 Author: Date:
1996 TOYOTA T100 (RM449U)