1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine R09251
SST SR−42
− STEERINGPOWER STEERING VANE PUMP (3RZ−FE)
1996 TOYOTA T100 (RM449U)
10. INSTALL SPRING, FLOW CONTROL VALVE AND
PRESSURE PORT UNION
(a) Install the valve facing the correct direction.
(See page SR−34)
(b) Coat a new O−ring with power steering fluid and install it
to the union.
(c) Torque the union.
Torque: 83 N·m (850 kgf·cm, 61 ft·lbf)
11. INSTALL OIL RESERVOIR
(a) Coat a new O−ring with power steering fluid and install it
to the oil reservoir.
(b) Install the oil reservoir with the 3 bolts.
Torque:
Front side bolt: 13 N·m (130 kgf·cm, 9 ft·lbf)
Rear side bolts: 24 N·m (240 kgf·cm, 17 ft·lbf)
12. INSTALL VANE PUMP PULLEY
Using SST to stop the pulley rotating, torque the nut.
SST 09960−10010 (09962−01000, 09963−01000)
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
13. MEASURE PS VANE PUMP ROTATING TORQUE
(See page SR−37)

Downloaded from www.Manualslib.com manuals search engine SR07N−01
R12952
Stopper
R09245
− STEERINGPOWER STEERING VANE PUMP (3RZ−FE)
SR−43
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. INSTALL PS VANE PUMP ASSEMBLY
Torque the 2 pump assembly set bolts.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
2. CONNECT RETURN HOSE
3. CONNECT PRESSURE FEED TUBE
Torque the union bolt with a new gasket on each side of the
tube.
Torque: 47 N·m (475 kgf·cm, 34 ft·lbf)
HINT:
Make sure the stopper of the tube is touching the PS pump body
as shown, then torque the union bolt.
4. INSTALL DRIVE BELT
(a) Tighten the belt adjusting bolt, adjust drive belt tension.
(See page SR−3)
(b) Torque the power steering idle pulley set nut.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
5. BLEED POWER STEERING SYSTEM
(See page SR−4)

Downloaded from www.Manualslib.com manuals search engine Z18936
Pressure Port Union
Flow Control ValveOil Reservoir
Rear Housing
Front Housing
BracketSpring
 O−Ring
 Gasket
Vane Pump
Rotor Vane Pump Shaft
Vane Pump Pulley
Wave Washer
Side Plate
Cam Ring x10
Vane Plate
Non−reusable part  O−Ring O−Ring

Power steering fluid Straight Pin
 Oil Seal
 Snap Ring
43 (440, 32)
13 (130, 9)
24 (240, 17)
24 (240, 17)
83 (850, 62)
43 (440, 32)
: Specified torque
N·m (kgf·cm, ft·lbf)
− STEERINGPOWER STEERING VANE PUMP (5VZ−FE)
SR−45
1719 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine SR07Q−01
R12180
R12181
SST
− STEERINGPOWER STEERING VANE PUMP (5VZ−FE)
SR−47
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. MEASURE PS VANE PUMP ROTATING TORQUE
(a) Check that the pump rotates smoothly without abnormal
noise.
(b) Using a torque wrench, check the pump rotating torque.
Rotating torque:
0.25 N·m (2.5 kgf·cm, 2.2 in.·lbf) or less
2. REMOVE VANE PUMP PULLEY
Using SST to stop the pulley rotating, remove the pulley set nut.
SST 09960−10010 (09962−01000, 09963−01000)
3. REMOVE OIL RESERVOIR
(a) Remove the 3 bolts and oil reservoir.
(b) Remove the O−ring from the oil reservoir.
4. REMOVE PRESSURE PORT UNION, FLOW CONTROL
VALVE AND SPRING
Remove the O−ring from the union.
5. REMOVE BRACKET
Remove the 2 bolts.
6. REMOVE REAR HOUSING
(a) Remove the 2 bolts.
(b) Remove the 2 O−rings from the housing.
7. REMOVE WAVE WASHER
8. REMOVE SIDE PLATE
9. REMOVE GASKET
10. REMOVE CAM RING, VANE PLATES AND VANE
PUMP ROTOR
(a) Remove the 10 plates.
NOTICE:
Take care not to drop the plate.
(b) Using a screwdriver, remove the snap ring from the vane
pump shaft.
11. REMOVE VANE PUMP SHAFT
12. REMOVE STRAIGHT PINS
Remove the 2 pins from the front housing.

Downloaded from www.Manualslib.com manuals search engine R12191
R12193
R12181
SST SR−52
− STEERINGPOWER STEERING VANE PUMP (5VZ−FE)
1996 TOYOTA T100 (RM449U)
7. INSTALL GASKET
Install a new gasket on the front housing.
NOTICE:
Be careful the direction of the gasket.
8. INSTALL SIDE PLATE
Align the 2 straight pins and holes of the plate.
9. INSTALL WAVE WASHER
Install the washer so that its protrusions fit into the slots in the
side plate.
10. INSTALL REAR HOUSING
(a) Coat 2 new O−rings with power steering fluid and install
them to the housing.
(b) Torque the 2 bolts.
Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
11. INSTALL SPRING, FLOW CONTROL VALVE AND
PRESSURE PORT UNION
(a) Install the valve facing the correct direction.
(See page SR−44)
(b) Coat a new O−ring with power steering fluid and install it
to the union.
(c) Torque the union.
Torque: 83 N·m (850 kgf·cm, 62 ft·lbf)
12. INSTALL BRACKET
Torque the 2 bolts.
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
13. INSTALL OIL RESERVOIR
(a) Coat a new O−ring with power steering fluid and install it
to the oil reservoir.
(b) Install the oil reservoir with the 3 bolts.
Torque:
Front side bolt: 13 N·m (130 kgf·cm, 9 ft·lbf)
Rear side bolts: 24 N·m (240 kgf·cm, 17 ft·lbf)
14. INSTALL VANE PUMP PULLEY
Using SST to stop the pulley rotating, torque the nut.
SST 09960−10010 (09962−01000, 09963−01000)
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
15. MEASURE PS VANE PUMP ROTATING TORQUE
(See page SR−47)

Downloaded from www.Manualslib.com manuals search engine SR07T−01
R12066
A
B
C
R12951Stopper
− STEERINGPOWER STEERING VANE PUMP (5VZ−FE)
SR−53
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. INSTALL PS VANE PUMP ASSEMBLY
Temporarily tighten the bolt A and nut B.
2. INSTALL DRIVE BELT
(a) Tighten the bolt C, adjust drive belt tension.
(See page SR−3)
(b) Torque the bolt A and nut B.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
3. CONNECT PRESSURE FEED TUBE
(a) Torque the union bolt with a new gasket on each side of
the tube.
Torque: 47 N·m (475 kgf·cm, 34 ft·lbf)
HINT:
Make sure the stopper of the tube is touching the PS pump body
as shown, then torque the union bolt.
(b) Install the oil pressure switch.
(c) Connect the connector.
4. CONNECT RETURN HOSE
5. INSTALL AIR CLEANER ASSEMBLY
Install the 5 bolts.
6. BLEED POWER STEERING SYSTEM
(See page SR−4)

Downloaded from www.Manualslib.com manuals search engine R15218
Intermediate Shaft
Assembly
PS Gear Assembly
 O−Ring
Return Tube
Return Hose
Pressure Feed Tube Mount Bracket  Cotter Pin
Grommet
Non−reusable part
Power steering fluid  O−Ring
90 (920, 67)
88 (900, 65)35 (360, 26)
88 (900, 65)
90 (920, 67)
88 (900, 65)
25 (250, 18)
*19 (195, 14)
13 (130, 9)
*10 (102, 7)
: Specified torque
N·m (kgf·cm, ft·lbf)
*For use with SST
SR07U−01
SR−54
− STEERINGPOWER STEERING GEAR (2WD)
1728 Author: Date:
1996 TOYOTA T100 (RM449U)
POWER STEERING GEAR (2WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine Z18926
Turn Pressure Tube
Dust Cover
Control Valve Housing
 Gasket
Control Valve Assembly
Steering Rack Stopper Rack End
Tie Rod EndCylinder End Rack Housing Cap Rack GuideRack Housing
Rack Guide
Spring Oil Seal
 Bearing
 Teflon Ring
 Bearing  Oil Seal  Oil Seal O−Ring
 O−Ring
 Rack Guide Spring
 Rack GuideCap Lock Nut
Spring Cap Bearing
 Self−Locking Nut
Rack Bushing O−Ring  Oil Seal  Wire  Claw Wash
 O−Ring Clip
 Teflon Ring Lock Nut
Rack Boot
Clamp
Non−reusable part
Precoated part
Molybdenum disulfide lithium base grease Power steering fluid 

18 (185, 13)
13 (130, 9)
*10 (102, 7) 13 (130, 9)
*10 (102, 7)
: Specified torque
N·m (kgf·cm, ft·lbf)
*for use with SST56 (570, 41)
60 (700, 51)
*51 (521, 38)
25 (250, 18)
69 (700, 51)
83 (850, 62)
*61 (618, 45)
− STEERINGPOWER STEERING GEAR (2WD)
SR−55
1729 Author: Date:
1996 TOYOTA T100 (RM449U)