1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine R01241
R01286
SST
Matchmarks
R01287
SST
R01290
− STEERINGPOWER STEERING GEAR (4WD)
SR−81
1996 TOYOTA T100 (RM449U)
4. INSTALL SECTOR SHAFT AND SIDE COVER
(a) Coat a new O−ring with power steering fluid and install it
the side cover.
(b) Assemble the sector shaft to the side cover.
HINT:
Fully loosen the sector shaft adjusting screw.
(c) Set the power piston nut at the center of the gear housing.
(d) Install and push the sector shaft into the gear housing so
that the center teeth mesh together.
(e) Torque the 4 bolts in a diagonal pattern.
Torque: 61 N·m (620 kgf·cm, 45 ft·lbf)
5. DETERMINE CENTER POSITION
(a) Using SST, turn the worm gear valve body shaft so full
lock in both directions and determine the exact center.
SST 09616−00010
(b) Place matchmarks on the worm gear valve body shaft and
gear housing to show neutral position.
6. ADJUST SECTOR SHAFT ADJUSTING SCREW
(a) Install SST with a torque wrench on the worm gear valve
body shaft.
SST 09616−00010
(b) Turn the adjusting screw until the preload is within the
specification.
Preload (Turning):
0.2 − 0.4 N·m (2 − 4 kgf·cm, 1.7 − 3.5 in.·lbf)
7. INSTALL NEW SEAL WASHER
8. INSTALL ADJUSTING SCREW LOCK NUT
Torque the lock nut while holding the sector shaft adjusting
screw.
Torque: 46 N·m (470 kgf·cm, 34 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine R01288
SST SR−82
− STEERINGPOWER STEERING GEAR (4WD)
1996 TOYOTA T100 (RM449U)
9. CHECK TOTAL PRELOAD
Using SST and a torque wrench, check total preload.
SST 09616−00010
Total preload (Turning):
0.5 − 0.9 N·m (5 − 9.5 kgf·cm, 4.3 − 8.3 in.·lbf)

Downloaded from www.Manualslib.com manuals search engine SR085−01
R15509
Fulcrum
Length
SST
SR2922
Alignment Marks
− STEERINGPOWER STEERING GEAR (4WD)
SR−83
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. INSTALL PS GEAR ASSEMBLY
Install the 3 bolts, washers and nuts.
Torque: 142 N·m (1,450 kgf·cm, 105 ft·lbf)
2. CONNECT INTERMEDIATE SHAFT ASSEMBLY
(See page SR−20)
3. CONNECT PRESSURE FEED TUBE AND RETURN
TUBE
Using SST, connect the tube.
SST 09631−22020
Torque: 36 N·m (365 kgf·cm, 26 ft·lbf)
HINT:
Use a torque wrench with a fulcrum length of 300 mm
(11.81 in.).
This torque value is effective in case that SST is parallel
to a torque wrench.
4. CONNECT PITMAN ARM SUB−ASSEMBLY WITH
RELAY ROD
(a) Align the alignment marks on the pitman arm and sector
shaft, and connect the pitman arm.
(b) Install the spring washer and pitman arm set nut.
Torque: 177 N·m (1,800 kgf·cm, 130 ft·lbf)
5. POSITION FRONT WHEELS FACING STRAIGHT
AHEAD
HINT:
Do it with the front of the vehicle jacked up.
6. CENTER SPIRAL CABLE
(See page SR−20)
7. INSTALL STEERING WHEEL
(a) Align the matchmarks on the wheel and steering column
main shaft.
(b) Temporarily tighten the wheel set nut.
(c) Connect the connector.
8. BLEED POWER STEERING SYSTEM
(See page SR−4)
9. CHECK STEERING WHEEL CENTER POINT
10. TORQUE STEERING WHEEL SET NUT
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
11. INSTALL STEERING WHEEL PAD
(See page SR−20)
12. CHECK FRONT WHEEL ALIGNMENT
(See page SA−10)

Downloaded from www.Manualslib.com manuals search engine R15252
RH Tie Rod End
Sub−Assembly
RH Knuckle Arm
Steering Damper
 Non−reusable partEngine Under CoverSpring WasherPitman ArmLH Knuckle Arm LH Tie Rod Sub−Assembly
LH Tie Rod End Assembly RH Tie Rod
Idler Arm
Assembly
Relay Rod
 Cotter PinLH Tie Rod
Assembly Clamp
Tie Rod
Clamp
Clamp
Tie Rod
Clamp
Sub−Assembly
Sub−Assembly RH Tie Rod
 
 22 (225, 16)
22 (225, 16)
22 (225, 16)
22 (225, 16)
90 (920, 67)
177 (1800, 130)
90 (920, 67)
25 (260, 19)
59 (600, 43)
90 (920, 67)
90 (920, 67)
142 (1450, 105)
: Specified torque
N·m (kgf·cm, ft·lbf)
59 (600, 43)
SR086−01
SR−84
− STEERINGSTEERING LINKAGE
1758 Author: Date:
1996 TOYOTA T100 (RM449U)
STEERING LINKAGE
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SR088−02
R08100
AA = A’
B = B’ BB’ A’
Z03912
Front
Front
SR0262 SR1454
− STEERINGSTEERING LINKAGE
SR−87
1996 TOYOTA T100 (RM449U)
INSTALLATION
HINT:
When connecting the ball stud to the arm or rod, remove the
grease on the joint surfaces.
1. INSTALL IDLER ARM ASSEMBLY
(a) Install the 3 bolts, washers and nuts.
Torque: 142 N·m (1,450 kgf·cm, 105 ft·lbf)
(b) Connect the idler arm to the relay rod.
(c) Install the nut and a new cotter pin.
Torque: 59 N·m (600 kgf·cm, 43 ft·lbf)
2. INSTALL STEERING DAMPER
(a) Torque the bolt and nut.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
(b) Install the nut and a new cotter pin.
Torque: 59 N·m (600 kgf·cm, 43 ft·lbf)
3. INSTALL RH AND LH TIE ROD SUB−ASSEMBLIES,
TIE ROD END SUB−ASSEMBLIES, TIE ROD AND 2
CLAMPS
(a) Screw the tie rod end sub−assembly and tie rod sub−as-
sembly into the tie rod.
HINT:
The tie rod assembly length should be approximately 329.2 mm
(12.961 in.), and the remaining length of threads on both RH
and LH tie rod assemblies should be equal.
(b) Turn the tie rod end sub−assembly so that they cross at
about 90 degrees.
(c) After adjusting toe−in, torque the bolt.
(See page SA−10)
Torque: 22 N·m (225 kgf·cm, 16 ft·lbf)
4. INSTALL RH AND LH TIE ROD ASSEMBLIES
(a) Connect the tie rod assembly to the knuckle arm.
(b) Install the nut and a new cotter pin.
Torque: 90 N·m (920 kgf·cm, 67 ft·lbf)
(c) Connect the tie rod assembly to the relay rod.
(d) Install the nut and a new cotter pin.
Torque: 90 N·m (920 kgf·cm, 67 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine R04469
Alignment
Marks SR−88
− STEERINGSTEERING LINKAGE
1996 TOYOTA T100 (RM449U)
5. INSTALL PITMAN ARM
(a) Align the alignment marks on the pitman arm and the
cross shaft.
(b) Install the spring washer and pitman arm set nut.
Torque: 177 N·m (1,800 kgf·cm, 130 ft·lbf)
(c) Connect the pitman arm to the relay rod.
(d) Install the nut and a new cotter pin.
Torque: 90 N·m (920 kgf·cm, 67 ft·lbf)
6. INSTALL ENGINE UNDER COVER
Tighten the 4 bolts.
7. CHECK FRONT WHEEL ALIGNMENT
(See page SA−10)

Downloaded from www.Manualslib.com manuals search engine Z18652
Idler Arm Bracket Cap
Plate Washer
Idler Arm Bracket
Non−reusable part
Molybdenum disulfide lithium base greaseIdler Arm  Bushing
 Oil Seal


78 (800, 58)
: Specified torque
N·m (kgf·cm, ft·lbf)
SR089−02
− STEERINGIDLER ARM
SR−89
1763 Author: Date:
1996 TOYOTA T100 (RM449U)
IDLER ARM
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SR08B−01
SR1279
SR1287
R04472
− STEERINGIDLER ARM
SR−91
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. REMOVE IDLER ARM BRACKET CAP
Using a screwdriver and a hammer, remove the idler arm brack-
et cap.
NOTICE:
Be careful not to damage the idler arm bracket.
2. MEASURE IDLER ARM ROTATING TORQUE
(a) Check that the arm rotates smoothly without abnormal
noise.
(b) Using a torque wrench, check the arm rotating torque.
Rotating torque:
0.5 − 2.9 N·m (5 − 30 kgf·cm, 5 − 26 in.·lbf)
3. REMOVE IDLER ARM
Remove the nut and plate washer, and pull the idler arm off the
idler arm bracket.
4. REMOVE OIL SEAL
5. REMOVE 2 BUSHINGS
Using a screwdriver, remove the bushing.
NOTICE:
Be careful not to damage the idler arm bracket.