Page 1961 of 2062
Downloaded from www.Manualslib.com manuals search engine BO0EP−02
N12566
Tail Gate Lock Striker
Tail Gate StayDoor Outside Handle
Tail Gate Lock Link
Tail Gate Lock
Tail Gate Hinge
Tail Gate Service Hole Cover Stay Stopper
N·m (kgf·cm, ft·lbf) : Specified torque
12 (120, 9)
18 (185, 13)
12 (120, 9)
12 (120, 9)
− BODYTAIL GATE
BO−41
1925 Author: Date:
1996 TOYOTA T100 (RM449U)
TAIL GATE
COMPONENTS
Page 1962 of 2062
Downloaded from www.Manualslib.com manuals search engine BO0EQ−02
BO−42
− BODYTAIL GATE
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE SERVICE HOLE COVER
2. REMOVE TAIL GATE LOCK
3. REMOVE TAIL GATE LOCK LINK
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
4. REMOVE DOOR OUTSIDE HANDLE
5. REMOVE TAIL GATE STAY
6. REMOVE TAIL GATE LOCK STRIKER
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
7. REMOVE TAIL GATE
8. REMOVE TAIL GATE HINGE
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
Page 1967 of 2062
Downloaded from www.Manualslib.com manuals search engine BO0FC−02
N21244
Adjustable anchor:Outer belt:
Inner belt split seat: Inner belt bench seat:Front Seat Outer
Front Seat InnerSeat Belt
Anchor Cap Shoulder
Belt
Anchor
Adjuster
Belt RH
Belt LHBelt
Front Seat Inner Front Seat Inner
Belt RH
Belt LHFront Seat Inner
43 (440, 32)
N·m (kgf·cm, ft·lbf) : Specified torque
43 (440, 32)
43 (440, 32)
43 (440, 32)43 (440, 32)
Regular cab:
− BODYSEAT BELT
BO−47
1931 Author: Date:
1996 TOYOTA T100 (RM449U)
SEAT BELT
COMPONENTS
Page 1968 of 2062
Downloaded from www.Manualslib.com manuals search engine H16113
(Front seat belt)Extra cab
Adjustable Anchor
Slide Garnish
Quarter Trim
Front Seat Belt
Shoulder Anchor
Anchor Cover
Front Seat Inner BeltFront Seat
Outer Belt
43 (440, 32)43 (440, 32)
43 (440, 32)
43 (440, 32)
N·m (kgf·cm, ft·lbf): Specified torque BO−48
− BODYSEAT BELT
1932 Author: Date:
1996 TOYOTA T100 (RM449U)
Page 1969 of 2062
Downloaded from www.Manualslib.com manuals search engine N21245
(Rear seat belt)
Rear Seat Belt
Shoulder Anchor
Rear Seat
Outer Belt
Inner Belt Rear Seat
N·m (kgf·cm, ft·lbf): Specified torque
43 (440, 32)
43 (440, 32)
43 (440, 32)43 (440, 32)
Extra cab
− BODYSEAT BELT
BO−49
1933 Author: Date:
1996 TOYOTA T100 (RM449U)
Page 1986 of 2062
Downloaded from www.Manualslib.com manuals search engine AC0F3−01
N06121
Idle Pulley Lock Nut
Adjusting Bolt
AC−16
− AIR CONDITIONINGDRIVE BELT
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. TIGHTEN IDLE PULLEY LOCK NUT TEMPORALLY
Torque: 2.5 N·m (25 kgf·cm, 22 in.·lbf)
2. INSTALL DRIVE BELT
3. USING ADJUSTING BOLT, ADJUST DRIVE BELT TEN-
SION
Drive belt tension:
New belt: 160 ± 25 lbf
Used belt: 100 ± 25 lbf
4. TIGHTEN IDLE PULLEY LOCK NUT
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
5. INSTALL PS PUMP DRIVE BELT
6. INSTALL ENGINE UNDER COVER
Page 1990 of 2062
Downloaded from www.Manualslib.com manuals search engine AC0F7−02
N12919
Condenser
Compressor
N·m (kgf·cm, ft·lbf)Cooling Unit
Discharge Hose
Liquid TubeReceiver Liquid Tube
Suction Hose
: Specified torque
Non−reusable part
10 (100, 7)
14 (140, 10)
5.4 (55, 48 in.·lbf)32 (330, 24)
10 (100, 7)
10 (100, 7)
14 (140, 10)
AC−20
− AIR CONDITIONINGREFRIGERANT LINE
1996 TOYOTA T100 (RM449U)
COMPONENTS
Page 1991 of 2062

Downloaded from www.Manualslib.com manuals search engine AC0F8−01
− AIR CONDITIONINGREFRIGERANT LINE
AC−21
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
2. REPLACE FAULTY TUBE OR HOSE
NOTICE:
Cap the open fittings immediately to keep moisture or dirt out of the system.
3. TIGHTEN JOINT OF BOLT OR NUT TO SPECIFIED TOQUE
NOTICE:
Connections should not be torqued tighter than the specified torque.
Part tightenedN·mkgf·cmft·lbf
Receiver x Liquid tube6.06052 in.·lbf
Condenser x Discharge hose101007
Condenser x Liquid tube1414010
Compressor x Discharge hose101007
Compressor x Suction hose101007
Cooling unit x Liquid tube1414010
Cooling unit x Suction tube3233024
Expansion valve x Evaporator2222516
Expansion valve x Liquid tube1414010
Suction line (Piping joint)3233024
Liquid line (Piping joint)1414010
4. EVACUATE AIR IN REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT
Specified amount: 650 ± 50g (22.92 ± 1.76 oz.)
5. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leakage of refrigerant.
6. INSPECT AIR CONDITIONING OPERATION