1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine BO0DZ−03
Z07820
SST
Z07821
BO2556
− BODYFRONT DOOR
BO−9
1996 TOYOTA T100 (RM449U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND
VERTICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts.
SST 09812−00010
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
HINT:
Substitute the standard bolt for the centering bolt.
(See page BO−5)
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust the striker.
(c) Using a plastic hammer, tap the striker to adjust it.

Downloaded from www.Manualslib.com manuals search engine BO0E1−02
N15354
Wiper Arm
Cowl Louver
Wiper Link
Wiper Motor
N·m (kgf·cm, ft·lbf) : Specified torque
20 (204, 15)
20 (204, 15)
− BODYFRONT WIPER AND WASHER
BO−11
1895 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT WIPER AND WASHER
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0E2−02
N12590
BO−12
− BODYFRONT WIPER AND WASHER
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE WIPER ARMS
Torque: 20 N·m (204 kgf·cm, 15 ft·lbf)
2. REMOVE COWL LOUVER
3. REMOVE WIPER MOTOR
(a) Disconnect the connector, then unfasten 4 bolts.
(b) Connect the claw of the wiper link to the panel.
(c) Disconnect the motor from the wiper link and remove it.
4. REMOVE WIPER LINK
5. REMOVE WINDOW WASHER NOZZLE

Downloaded from www.Manualslib.com manuals search engine BO0E9−02
N05945
Windshield Upper Moulding
Inner Rear View Mirror
Windshield Outside MouldingWindshield Glass
Front Pillar Garnish
Cowl LouverAssist Grip
Weatherstrip
Non−reusable partWiper ArmDam Sun Visor
Holder
 Holder

N·m (kgf·cm,ft·lbf) : Specigied torque
20 (204, 15)
− BODYWINDSHIELD
BO−19
1903 Author: Date:
1996 TOYOTA T100 (RM449U)
WINDSHIELD
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO2821
BO3986
BO3671
Adhesive
Adhesive
N12568
− BODYWINDSHIELD
BO−23
1996 TOYOTA T100 (RM449U)
10. INSTALL GLASS
(a) Position the glass so that the reference marks are lined
up, and press in gently along the rim.
(b) Using a spatula, apply adhesive on the glass rim.
(c) Use a scraper to remove any excess or protruding adhe-
sive.
(d) Fasten glass securely until the adhesive sets.
NOTICE:
Take care not to drive the vehicle during the time described
in the chart below.
TemperatureMinimum time prior to drive of the vehicle
35°C (95 °F)1.5 hours
20°C (68 °F)5 hours
5°C (41 °F)24 hours
11. INSPECT FOR LEAKS AND REPAIR
(a) Perform a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No. 08833−00030 or equivalent
12. APPLY ADHESIVE AT MOULDING INSTALLATION
AREA
Coat the glass with adhesive at the mouldig installation area.
Part No. 08833−00030 or equivalent
13. INSTALL WINDSHIELD UPPER MOULDING
Place the moulding onto the body and tap it by hand.
14. INSTALL WINDSHIELD OUTSIDE MOULDING
15. INSTALL WEATHERSTRIP
16. INSTALL COWL LOUVER
17. INSTALL WIPER ARMS
Torque: 20 N·m (204 kgf·cm, 15 ft·lbf)
18. INSTALL FRONT PILLAR GARNISHES
19. INSTALL ASSIST GRIPS
20. INSTALL SUN VISORS AND HOLDERS

Downloaded from www.Manualslib.com manuals search engine BO0EC−02
N15352
Back Panel Upper Garnish
Back Panel Lower GarnishRear Seat CushionQuarter Window Glass
Back Panel TrimRear Seat
Outer Belt
Front Seat Quarter Trim
Outer Belt
43 (440, 32)
9.8 (100, 7)
43 (440, 32)
43 (440, 32)
43 (440, 32)
N·m (kgf·cm, ft·lbf) : Specifeid torque
9.8 (100, 7)
− BODYQUARTER WINDOW GLASS
BO−25
1909 Author: Date:
1996 TOYOTA T100 (RM449U)
QUARTER WINDOW GLASS
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0ED−03
N13374
10 clips
N13376
N1337711 clips 6 clips BO−26
− BODYQUARTER WINDOW GLASS
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT PILLAR GARNISH
2. REMOVE DOOR SCUFF PLATE
3. REMOVE ASSIST GRIP
4. REMOVE BACK PANEL UPPER GARNISH AND BACK
PANEL TRIM
(a) Insert a screwdriver between the back panel upper gar-
nish and body to remove the back panel upper garnish.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 bolts and back panel trim.
Torque: 9.8 N·m (100 kgf·cm, 7 in.·lbf)
5. REMOVE REAR SEAT CUSHION
(a) Remove the 3 clips and back panel lower garnishes.
(b) Remove the 2 bolts and rear seat cushion.
Torque: 9.8 N·m (100 kgf·cm, 7 in.·lbf)
6. REMOVE SEAT BELT
Remove the 4 bolts, seat belt anchor and belt guide.
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
7. REMOVE LOCK HANDLE
HINT:
Tape a screwdriver tip before use.
(a) Using a screwdriver, remove the cover.
(b) Remove the 2 screws.
8. REMOVE QUARTER TRIM
Remove the 17 clips and quarter trim.

Downloaded from www.Manualslib.com manuals search engine BO0EK−02
N20330
Instrument Panel ReinforcementCenter Defroster NozzleFront Pillar Garnish Brace No. 3
Cowl Side Trim
Front Door Scuff Plate Duct Heater to
Register No. 4
Center Register
Duct Heater to Register No. 1
Instrument Panel
Combination Meter
Center Cluster Finish Panel
Steering ColumnCluster Finish Panel
Combination Switch
Steering Column Cover
Lower Center CoverGlove Compartment DoorRear Console Box Stereo Opening Cover
Steering Wheel PadRadio
Steering Wheel B
Lower Finish Panel No. 2 Brace No. 1
Brace No. 2
Side Bracket RH
Ash Tray Register No. 1
Center Cluster Finish Lower Panel
Duct Heater to Register No. 2
Glove Compartment
Door Reinforcement Lower Finish Panel No. 1I
Side Bracket LHF
G
A
H
D HA
D A A
A
AAGG
G E
E
E
E EF
F
F
F
F
E
EF B B
B
B
EE I
I
I
B BBB B
C
A
CADuct Heater to
EE
35 (360, 26)
N·m (kgf·cm, ft·lbf) : Specified torque BO−34
− BODYINSTRUMENT PANEL
1918 Author: Date:
1996 TOYOTA T100 (RM449U)
INSTRUMENT PANEL
COMPONENTS