Downloaded from www.Manualslib.com manuals search engine R01241
R01286
SST
Matchmarks
R01287
SST
R01290
− STEERINGPOWER STEERING GEAR (4WD)
SR−81
1996 TOYOTA T100 (RM449U)
4. INSTALL SECTOR SHAFT AND SIDE COVER
(a) Coat a new O−ring with power steering fluid and install it
the side cover.
(b) Assemble the sector shaft to the side cover.
HINT:
Fully loosen the sector shaft adjusting screw.
(c) Set the power piston nut at the center of the gear housing.
(d) Install and push the sector shaft into the gear housing so
that the center teeth mesh together.
(e) Torque the 4 bolts in a diagonal pattern.
Torque: 61 N·m (620 kgf·cm, 45 ft·lbf)
5. DETERMINE CENTER POSITION
(a) Using SST, turn the worm gear valve body shaft so full
lock in both directions and determine the exact center.
SST 09616−00010
(b) Place matchmarks on the worm gear valve body shaft and
gear housing to show neutral position.
6. ADJUST SECTOR SHAFT ADJUSTING SCREW
(a) Install SST with a torque wrench on the worm gear valve
body shaft.
SST 09616−00010
(b) Turn the adjusting screw until the preload is within the
specification.
Preload (Turning):
0.2 − 0.4 N·m (2 − 4 kgf·cm, 1.7 − 3.5 in.·lbf)
7. INSTALL NEW SEAL WASHER
8. INSTALL ADJUSTING SCREW LOCK NUT
Torque the lock nut while holding the sector shaft adjusting
screw.
Torque: 46 N·m (470 kgf·cm, 34 ft·lbf)
