1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine BR09E−01
R08172
SST
BR0961
BR−34
− BRAKEFRONT BRAKE CALIPER (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
2. DISCONNECT BRAKE LINE
Using SST, disconnect the brake line.
Use a container to catch the brake fluid.
SST 09751−36011
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
3. REMOVE CALIPER
Remove the 2 mounting bolts and remove the caliper.
Torque: 123 N·m (1,250 kgf·cm, 90 ft·lbf)
4. REMOVE THESE PARTS:
Clip
2 pins
Anti−rattle spring
2 pads
4 anti−squeal shims

Downloaded from www.Manualslib.com manuals search engine BR09J−02
F00995
F00995
Adjuster
Wheel Cylinder
Parking Brake Lever
Shoe Hold−Down Spring
Adjusting Lever
Front Shoe
Brake DrumBoot
Piston Boot
Piston
 C−Washer
Cup
 E−Ring
CupAdjusting
Lever SpringSpring
Gasket Anchor Spring
Shoe Hold−Down SpringReturn SpringAdjuster
Pin

Lithium soap base glycol grease
High temperature grease Non−reusable part
N·m (kgf·cm, ft·lbf)Bleeder Plug: Specified torque
15 (155, 11)
10 (100, 7)
11 (110, 8)
Cup
Cup
− BRAKEREAR DRUM BRAKE (2WD)
BR−39
1644 Author: Date:
1996 TOYOTA T100 (RM449U)
REAR DRUM BRAKE (2WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine R04715
Z03621
BR3027
SST
− BRAKEREAR DRUM BRAKE (2WD)
BR−41
1996 TOYOTA T100 (RM449U)
(c) Remove the adjuster with the return spring together.
(d) Using pliers, disconnect the parking brake cable from the
lever and remove the rear shoe.
6. REMOVE AUTOMATIC ADJUSTING LEVER AND
PARKING BRAKE LEVER
(a) Remove the E−ring.
(b) Remove the automatic adjusting lever.
(c) Remove the C−washer.
(d) Remove the parking brake lever.
7. REMOVE WHEEL CYLINDER
(a) Using SST, disconnect the brake line from the cylinder.
Use a container to catch the brake fluid.
SST 09751−36011
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
(b) Remove the 2 bolts and wheel cylinder.
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
8. DISASSEMBLE WHEEL CYLINDER
Remove these parts from the wheel cylinder.
2 boots
2 pistons
2 piston cups
Spring

Downloaded from www.Manualslib.com manuals search engine BR09N−02
F01618
F01618
Bellcrank BootAdjuster
Parking Brake Bellcrank
No.1 or No.2Bleeder Plug
Wheel Cylinder
Parking Brake Cable No.2Rear Shoe Pin
Spring
 C−WasherClip
Spring Spring

−W asher
 C−Washer PistonBoot
Bellcrank
Bracket
Parking Brake Lever
Parking Brake Cable
No.1Dust Cover
Bellcrank No.3
Adjuster
Return
Spring
Anchor
Spring
Automatic Adjusting
Lever CupE−Ring Front Shoe
Gasket
Brake Drum Inspection
Hole plug
Pin
High temperature grease 
Non−reusable part
Lithium soap base glycol grease
N·m (kgf·cm, ft·lbf)Pin: Specified torque
Plug13 (130, 9)
Shoe Hold−Down Spring
Cup
11 (110, 8)
10 (100, 7)
15 (155, 11)
BR−44
− BRAKEREAR DRUM BRAKE (4WD)
1649 Author: Date:
1996 TOYOTA T100 (RM449U)
REAR DRUM BRAKE (4WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine Z03633
Z03634
Z03635
BR3119
BR−46
− BRAKEREAR DRUM BRAKE (4WD)
1996 TOYOTA T100 (RM449U)
6. REMOVE ADJUSTER FROM FRONT SHOE
(a) Remove the adjusting lever spring.
(b) Remove the adjuster.
7. REMOVE AUTOMATIC ADJUSTING LEVER AND
PARKING BRAKE LEVER
(a) Remove the E−ring.
(b) Remove the automatic adjusting lever.
(c) Remove the C−washer.
(d) Remove the parking brake lever.
8. REMOVE AND DISASSEMBLE PARKING BRAKE
BELLCRANK
(a) Remove the clip and disconnect the parking brake cable.
(b) Remove the tension spring.
(c) Using a screwdriver, remove the bellcrank No.3 from the
backing plate with the parking brake cable No.2.
(d) Remove the parking brake bellcrank No.1 or No.2 and
dust cover with the 2 bolts.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(e) Remove the bellcrank boot from the bellcrank bracket.
(f) Remove the C−washer and pin.
(g) Remove the parking brake bellcrank from the bellcrank
bracket.

Downloaded from www.Manualslib.com manuals search engine BR0970
SST
− BRAKEREAR DRUM BRAKE (4WD)
BR−47
1996 TOYOTA T100 (RM449U)
9. REMOVE WHEEL CYLINDER
(a) Using SST, disconnect the brake line. Use a container to
catch the brake fluid.
SST 09751−36011
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
(b) Remove the 2 bolts and the wheel cylinder.
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
10. DISASSEMBLE WHEEL CYLINDER
Remove these parts from the wheel cylinder.
2 boots
2 pistons
2 piston cups
Spring

Downloaded from www.Manualslib.com manuals search engine BR3278
R09580
Z11334
Z03643
− BRAKELOAD SENSING PROPORTIONING AND BY−PASS
VALVE (LSP & BV)BR−51
1656 Author: Date:
1996 TOYOTA T100 (RM449U)
4. IF NECESSARY, ADJUST FLUID PRESSURE
(a) Loosen the lock nut.
(b) Adjust the length of the No.2 shackle.
Low pressure: Lengthen A
High pressure: Shorten A
Initial set: 120 mm (4.72 in.)
Adjustment range: 114 − 126 mm (4.49 − 4.96 in.)
HINT:
One turn of the nut changes the fluid pressure as shown in the
following specification.
7.5 kPa (0.77 kgf/cm, 11 psi)
(c) Torque the lock nut.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(d) If the pressure cannot be adjusted by the No.2 shackle,
raise or lower the valve body. (2WD shown, for 4WD refer
to component illustration on next page.)
Low pressure−Lower body
High pressure−Raise body
(e) Torque the nuts.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(f) Adjust the length of the No.2 shackle again.
If it cannot be adjusted, inspect the valve housing.
5. IF NECESSARY, CHECK VALVE BODY
(a) Assemble the valve body in the uppermost position.
HINT:
When the brakes are applied, the piston will move down about
0.8 mm (0.03 in.). Even at this time, the piston should not make
contact with or move the load sensing spring.
(b) In this position, check the rear brake pressure.
Front brake pressure
kPa (kgf/cm2, psi)
Rear brake pressure
kPa (kgf/cm2, psi)
1,960 (20, 285)1,960 (20, 285)
3,920 (40, 570)2,352 ± 196 (24 ± 2, 342 ± 28.5)
6,860 (70, 997.5)2,940 ± 343 (30 ± 3.5, 427.5 ± 50)
If the measured value is not within the standard, replace the
valve body.

Downloaded from www.Manualslib.com manuals search engine BR09S−08
R12821
R12821
Shackle Bracket Shackle No.2Load sensing Valve
4WD Only
Cotter Pin Load Sensing Spring AssemblyValve BracketN·m (kgf·cm,ft·lbf)
Collar
BushingSet Plate
2WD Only
Clip
Plate Washer
Shackle No.1 Plate Washer
Non−reusable part
Load Sensing Valve Boot
Rubber Plate
Collar
Load Sensing Spring BootBushing Bushing
BushingLoad Sensing
Spring
15 (155, 11)
18 (185, 13)
13 (130, 9)
: Specified torque
18 (185, 13)
13 (130, 9)
Retainer
25 (250, 18)
BR−52− BRAKELOAD SENSING PROPORTIONING AND BY−PASS
VALVE (LSP & BV)
1996 TOYOTA T100 (RM449U)
COMPONENTS