1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine SA0GQ−01
FA0037
A
R12267
Left Right
R04377
SA−86
− SUSPENSION AND AXLEFRONT TORSION BAR SPRING (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. MEASURE PROTRUDING BOLT END ”A” AS SHOWN
HINT:
Use this measurement for reference when adjusting the
vehicle height.
After stabilizing the suspension, adjust the vehicle height
by turning the adjusting nut (See page SA−10).
3. LOOSEN ADJUSTING NUT, REMOVE ANCHOR AND
TORSION BAR SPRING
HINT:
At the time of installation, please refer to the following items.
Tighten the adjusting nut to the bolt protrusion length is
of before removal.
There are left and right matchmarks on the rear end of the
torsion bar springs.
Be careful not to interchange them.
Apply a light coat of MP grease to the spline of the torsion
bar spring.
4. REMOVE TORQUE ARM
Remove the 2 torque arm mounting nuts.
Torque: 87 N·m (890 kgf·cm, 64 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0GT−01
FA0138
Matchmarks
R04244
R03328
R12936
− SUSPENSION AND AXLEFRONT STRUT BAR (2WD)
SA−89
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE ENGINE UNDER COVER
3. PLACE MATCHMARKS ON STRUT BAR
Place matchmarks on the strut bar and nut.
4. REMOVE STRUT BAR
(a) Remove the nut, washer, retainer and cushion on the
front side of the strut bar.
Torque: 123 N·m (1,250 kgf·cm, 90 ft·lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nut.
(b) Remove the 2 nuts and disconnect the strut bar from the
lower suspension arm.
Torque: 75 N·m (760 kgf·cm, 55 ft·lbf)
(c) Remove the collar, cushion, retainer and strut bar.
(d) Remove the nut from the strut bar.
HINT:
At the time of installation, if using a new strut bar, set the rear
side nut to the standard distance.
Standard distance: 423 mm (16.65 in.)

Downloaded from www.Manualslib.com manuals search engine SA0GW−07
R04506
FA0126
SA−92
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (2WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE BRAKE CALIPER (See page BR−27)
3. w/ ABS:
DISCONNECT ABS SPEED SENSOR WIRE FROM UP-
PER SUSPENSION ARM
Torque:8.0 N·m (82 kgf·cm, 71 in.·lbf)
4. REMOVE UPPER BALL JOINT FROM UPPER SUS-
PENSION ARM
(a) Support the lower suspension arm with a jack.
(b) Remove the 4 nuts and bolts, and disconnect the upper
suspension arm.
Torque: 31 N·m (320 kgf·cm, 23 ft·lbf)
5. REMOVE UPPER SUSPENSION ARM
(a) Remove the 2 bolts and camber adjusting shims.
Torque: 96 N·m (980 kgf·cm, 71 ft·lbf)
(b) Remove the upper suspension arm.
NOTICE:
Do not loose the camber adjusting shims. Record the
position and the thickness of camber adjusting shims
so that these can be reinstalled to their original loca-
tion.
At the times of installation, install an equal number
and thickness of shims in their original position.

Downloaded from www.Manualslib.com manuals search engine SA0GX−01
Z03685
SST
Z03686
SST
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (2WD)
SA−93
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. REMOVE BUSHING
(a) Remove the 2 bolts and retainers.
(b) Using SST, remove the 2 bushings.
SST 09710−30021 (09710−03031, 09710−03041)
2. INSTALL NEW BUSHING
(a) Using SST, install 2 new bushings.
SST 09710−30021 (09710−03051, 09710−03061)
(b) Install the washer and tighten the bolt by the hand.
NOTICE:
Do not torque the bolts.
HINT:
At the time of installation, after stabilizing the suspension,
torque the bolts.
Torque: 126 N·m (1,280 kgf·cm, 93 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0H0−02
R04248
R04249
R04254
SA−96
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. w/ ABS:
DISCONNECT ABS SPEED SENSOR WIRE FROM
UPPER SUSPENSION ARM
Torque:8.0 N·m (82 kgf·cm, 71 in.·lbf)
3. REMOVE TORSION BAR SPRING (See page SA−86)
4. REMOVE UPPER BALL JOINT FROM UPPER
SUSPENSION ARM
NOTICE:
Make sure the steering knuckle is positively secured, as
shown, before removing upper ball joint from upper sus-
pension arm.
(a) Support the lower suspension arm with a jack.
(b) Remove the 4 nuts and disconnect the upper suspension
arm from the steering knuckle.
Torque: 33 N·m (340 kgf·cm, 25 ft·lbf)
(c) Remove the 3 bolts and remove the upper suspension
arm from frame.
Torque: 178 N·m (1,810 kgf·cm, 131 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0H1−01
FA0785
SST
FA0784
SST
FA0831
SST
FA0830
SST
FA0880
90°
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (4WD)
SA−97
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. REMOVE TORQUE ARM
2. REMOVE FRONT BUSHING
(a) Using a chisel and hammer, loosen the staked part of the
nut and remove the nut.
(b) Using SST and press, remove the front bushing.
SST 09710−26011 (09710−05041, 09710−05051)
3. REMOVE UPPER SUSPENSION ARM SHAFT
4. REMOVE REAR BUSHING
Using SST and press, remove the rear bushing
SST 09710−26011 (09710−05081),
09950−60010 (09951−00530),
09950−70010 (09951−07200)
5. INSTALL REAR BUSHING
(a) Using SST and press, install a new rear bushing.
SST 09710−26011 (09710−05061, 09710−05081)
HINT:
Do not apply grease or oil to the bushing.
(b) Install the upper suspension arm shaft.
6. INSTALL FRONT BUSHING
Using SST and press, install a new front bushing
SST 09710−26011 (09710−05061, 09710−05081)
7. TORQUE UPPER SUSPENSION ARM SHAFT
(a) Install the 2 retainers and new nuts.
HINT:
Position the upper suspension arm shaft so that the frame
installation surface is level with the suspension shaft arm.
(b) Torque the suspension arm shaft nuts.
Torque: 226 N·m (2,300 kgf·cm, 166 ft·lbf)
(c) Stake the nuts with a chisel and hammer.
8. INSTALL TORQUE ARM TO UPPER SUSPENSION
ARM
Torque: 87 N·m (890 kgf·cm, 64 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0H4−01
FA1600
SA−100
− SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM (2WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE ENGINE UNDER COVER
3. REMOVE TORSION BAR SPRING (See page SA−83)
4. DISCONNECT SHOCK ABSORBER FROM LOWER
SUSPENSION ARM (See page SA−73)
5. DISCONNECT STABILIZER BAR FROM LOWER
SUSPENSION ARM (See page SA−124)
6. DISCONNECT STRUT BAR FROM LOWER
SUSPENSION ARM (See page SA−89)
7. DISCONNECT LOWER BALL JOINT FROM LOWER
SUSPENSION ARM (See page SA−11 6)
8. REMOVE LOWER SUSPENSION ARM
Remove the nut and lower suspension arm.
Torque: 206 N·m (2,100 kgf·cm, 152 ft·lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nut.

Downloaded from www.Manualslib.com manuals search engine SA0H8−01
R04509
FA1593
SST
Z14156Matchmarks
R04251
SA−104
− SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE FRONT SHOCK ABSORBER FROM LOWER
SUSPENSION ARM
Remove the front shock absorber lower side set nut.
Torque: 137 N·m (1,400 kgf·cm, 101 ft·lbf)
3. DISCONNECT STABILIZER BAR FROM LOWER
SUSPENSION ARM (See page SA−127)
4. DISCONNECT LOWER SUSPENSION ARM FROM
LOWER BALL JOINT
(a) Remove the cotter pin and loosen the nut.
Torque: 142 N·m (1,450 kgf·cm, 105 ft·lbf)
(b) Using SST, disconnect the lower suspension arm from the
lower ball joint.
SST 09628−62011
5. REMOVE LOWER SUSPENSION ARM
(a) Place matchmarks on the front and rear adjusting cams.
(b) Remove the 2 nuts and adjusting cams and remove the
lower suspension arm.
Torque: 196 N·m (2,000 kgf·cm, 145 ft·lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nuts.