1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine SA0FL−01
FA0028
R12261
Sealant
R04135
MP Grease
Inner
BearingOuter
BearingCap
− SUSPENSION AND AXLEFRONT AXLE HUB (2WD)
SA−19
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. INSTALL STEERING KNUCKLE
(a) Support the lower suspension arm with a jack.
(b) Install the steering knuckle to the upper ball joint and nut.
(c) Push down the upper suspension arm and steering
knuckle and install the steering knuckle to the lower ball
joint and nut.
(d) Torque the upper ball joint nut.
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)
(e) Torque the lower ball joint nut.
Torque: 142 N·m (1,450 kgf·cm, 105 ft·lbf)
(f) Install 2 new cotter pins.
2. CONNECT KNUCKLE ARM AND TO STEERING
KNUCKLE
(a) Clean the threads of the bolts and steering knuckle with
toluene or trichloroethylene.
(b) Apply sealant to the bolt threads.
Sealant:
Part No. 08833−00070, THREE BOND 1324 or equiva-
lent.
(c) Tighten the 2 bolts.
Torque: 183 N·m (1,870 kgf·cm, 135 ft·lbf)
3. INSTALL DUST COVER
Install the 3 bolts and tighten them.
Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)
4. PACK BEARINGS WITH MP GREASE
(a) Place MP grease in the palm of your hand.
(b) Pack grease into the bearing, continuing until the grease
oozes out from the other side.
(c) Employ the same manner around the bearing circumfer-
ence.
5. COAT INSIDE OF HUB AND CAP WITH MP GREASE

Downloaded from www.Manualslib.com manuals search engine R12255
SST
R04262
R11763
90°
R11764
90° SA−20
− SUSPENSION AND AXLEFRONT AXLE HUB (2WD)
1996 TOYOTA T100 (RM449U)
6. INSTALL INNER BEARING AND OIL SEAL
(a) Place inner bearing into the axle hub.
(b) Using SST and a hammer, install a new oil seal into the
hub.
SST 09950−60020 (09951−00710),
09950−70010 (09951−00150)
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(c) Coat the oil seal lip with MP grease.
7. INSTALL AXLE HUB WITH DISC
(a) Place the axle hub on the spindle.
(b) Install the outer bearing and thrust washer.
8. ADJUST PRELOAD
(a) Install and torque the nut.
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
(b) Turn the hub several times to make the bearing more
smoothly
(c) Loosen the nut until it can be turned by hand.
(d) Using a spring tension gauge, measure and make a note
of the frictional force of the oil seal.
Preload (at starting): 4.0 N (0.4 kgf, 0.9 lbf) or less
HINT:
Make sure to check preload in the direction of rotation.
(e) Tighten the nut until the preload is within specification.
Preload (at starting) :
Frictional force plus
5.0 − 14.0 N (0.5 − 1.4 kgf, 1.1 − 3.1 lbf)
HINT:
Make sure to check preload in the direction of rotation.

Downloaded from www.Manualslib.com manuals search engine R04258
− SUSPENSION AND AXLEFRONT AXLE HUB (2WD)
SA−21
1996 TOYOTA T100 (RM449U)
(f) Using a dial indicator, measure the hub bearing backlash.
Maximum: 0.05 mm (0.0020 in.)
9. INSTALL LOCK CAP, COTTER PIN AND GREASE CAP
(a) Install the lock cap and a new cotter pin.
(b) Install the grease cap.
10. INSTALL BRAKE CALIPER
Install the 2 brake caliper set bolts.
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)
11. w/ ABS:
CONNECT ABS SPEED SENSOR TO STEERING
KNUCKLE
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
12. INSTALL FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
13. CHECK FRONT WHEEL ALIGNMENT
(See page SA−7)
14. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)

Downloaded from www.Manualslib.com manuals search engine SA0FP−01
SA0412
Grease
R04134
SST
R04293
SST
− SUSPENSION AND AXLEFRONT AXLE HUB (4WD)
SA−25
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. PACK BEARING WITH MP GREASE
(a) Place MP grease in the palm of your hand.
(b) Pack grease into the bearing, continuing until the grease
oozes out from the other side.
(c) Employ the same manner around the bearing circumfer-
ence.
2. COAT INSIDE OF HUB WITH MP GREASE
3. INSTALL INNER BEARING AND OIL SEAL
(a) Place the inner bearing into the hub.
(b) Using SST and a hammer, install a new oil seal into the
hub.
SST 09950−60020 (09951−00910),
09950−70010 (09951−07100)
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(c) Coat the oil seal lip with MP grease.
4. INSTALL AXLE HUB TO STEERING KNUCKLE
(a) Place the axle hub to the steering knuckle.
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(b) Install the outer bearing.
(c) Install the claw washer.
5. ADJUST PRELOAD
(a) Using SST, torque the adjusting nut.
SST 09607−60020
Torque: 59 N·m (600 kgf·cm, 43 ft·lbf)
(b) Snug down the bearing by turning the hub several times.
(c) Using SST, loosen the nut until it can be turned by hand.
SST 09607−60020
(d) Using SST, retighten the adjusting nut.
SST 09607−60020
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(e) Check that the bearing has no play.
6. INSTALL LOCK WASHER AND LOCK NUT
(a) Install a new lock washer and lock nut.
(b) Using SST, torque the lock nut.
SST 09607−60020
Torque: 47 N·m (480 kgf·cm, 35 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine R12259
90°
R11765
Sealant SA−26
− SUSPENSION AND AXLEFRONT AXLE HUB (4WD)
1996 TOYOTA T100 (RM449U)
(c) Using a spring tension gauge, check the preload.
Preload (starting) :
25 − 53 N (2.6 − 5.4 kgf, 5.7 −11.9 lbf)
HINT:
Make sure to check preload in the direction of rotation.
If the preload is not within the specification, adjust it again with
the adjusting nut.
(d) Secure the lock nut by bending one of the lock washer
teeth inward and the other lock washer teeth outward.
7. INSTALL FLANGE
(a) Place a new gasket in position on the axle hub.
(b) Install the flange to the axle hub.
(c) Install 6 cone washers, plate washers and nuts.
(d) Torque the 6 nuts.
Torque: 31 N·m (315 kgf·cm, 23 ft·lbf)
(e) Install the bolt and grease cap.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
8. INSTALL BRAKE CALIPER
(a) Install the brake caliper to the steering knuckle.
(b) Torque the 2 bolts.
Torque: 123 N·m (1,250 kgf·cm, 90 ft·lbf)
9. CONNECT KNUCKLE ARM TO STEERING KNUCKLE
(a) Clean the threads of the bolts and steering knuckle with
toluene or trichloroethylene.
(b) Apply sealant to the bolt threads.
Sealant:
Part No. 08833−00070, THREE BOND 1324 or equiva-
lent.
(c) Connect the knuckle arm with brake line bracket to the
steering knuckle and torque the bolts.
Torque: 183 N·m (1,870 kgf·cm, 135 ft·lbf)
10. w/ ABS:
CONNECT ABS SPEED SENSOR TO STEERING
KNUCKLE
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
11. INSTALL FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
12. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)

Downloaded from www.Manualslib.com manuals search engine SA0FQ−01
Z14480
Matchmarks
R03423
R03424
− SUSPENSION AND AXLEFRONT WHEEL HUB BOLT (2WD)
SA−27
1466 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT WHEEL HUB BOLT (2WD)
REPLACEMENT
1. REMOVE FRONT WHEEL
2. REMOVE AXLE HUB WITH DISC (See page SA−16)
3. REMOVE HUB BOLT
(a) Place matchmarks on the disc and axle hub.
(b) Remove the 6 bolts, washers and separate the disc and
axle hub.
(c) Install the nut to the axle hub bolt.
(d) Using an extension bar and press, remove the hub bolt.
4. INSTALL HUB BOLT
(a) Using an extension bar and press, install the hub bolt.
(b) Align the matchmarks and install the axle hub to the disc
with the 6 washers and bolts.
Torque: 64 N·m (650 kgf·cm, 47 ft·lbf)
5. INSTALL AXLE HUB WITH DISC (See page SA−19)
6. INSTALL FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0FW−02
R04389
FA0781
Z03703
SA−34
− SUSPENSION AND AXLESTEERING KNUCKLE (4WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. INSTALL STEERING KNUCKLE
(a) Apply synthetic oil and lithium soap base chassis grease,
NLGI No.1 to the drive shaft.
(b) Push down the lower suspension arm and install the
steering knuckle.
NOTICE:
Be careful not to damage the oil seal and boot.
(c) Connect the lower ball joint to the steering knuckle, install
and torque the nut.
Torque: 142 N·m (1,450 kgf·cm, 105 ft·lbf)
(d) Install a new cotter pin.
(e) Connect the upper ball joint to the steering knuckle, install
and torque the 4 nuts.
Torque: 142 N·m (1,450 kgf·cm, 105 ft·lbf)
(f) Install a new cotter pin.
(g) Install the spacer to the drive shaft.
(h) Using snap ring pliers, install the snap ring.
NOTICE:
If you replace the steering knuckle bushing, recheck the
drive shaft thrust clearance.
(i) Install the bolt in the drive shaft.
(j) Using a feeler gauge, measure the drive shaft thrust
clearance between the steering knuckle outside bushing
and spacer, by pulling the bolt and applying a load of 98
N (10 kgf, 22.0 lbf).
Front drive shaft thrust clearance:
Standard: 0.10 − 0.50 mm (0.0039 − 0.0197 in.)
If the clearance is not within specification, replace the spacer.
Spacer thickness
1.80 mm (0.0709 in.)2.25 mm (0.0886 in.)
2. CONNECT STABILIZER BAR TO LOWER
SUSPENSION ARM
(a) Connect the stabilizer bar to the lower suspension arm
with the bolt, 5 retainers, 4 cushions, collar and a new nut,
as shown in the illustration.
(b) Torque the nut.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine − SUSPENSION AND AXLESTEERING KNUCKLE (4WD)
SA−35
1996 TOYOTA T100 (RM449U)
3. CONNECT FRONT SHOCK ABSORBER TO LOWER
SUSPENSION ARM
Install the shock absorber, bolt, washer and nut to the lower
suspension arm.
Torque: 137 N·m (1,400 kgf·cm, 101 ft·lbf)
4. INSTALL DUST COVER AND NEW OIL SEAL
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
5. INSTALL FRONT AXLE HUB AND BRAKE CALIPER
(See page SA−25)
6. CHECK FRONT WHEEL ALIGNMENT
(See page SA−10)
7. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)