Downloaded from www.Manualslib.com manuals search engine MA002−05
MA−2
− MAINTENANCEINSIDE VEHICLE
37 Author: Date:
1996 TOYOTA T100 (RM449U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner’s responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner’s manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering,
excessive freeplay or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold−down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.
Downloaded from www.Manualslib.com manuals search engine F14591
ABS Contorl
Relay
ABS
ActuatorABS ECU Motor
Relay
Solenoid
Relay Battery
A5
A5EA1
ID
W−B W
W WW
EA1
A5A5
A5 A6
A6
A6
A4ABS
Actuator
ABS ECUABS ECUIG Switch
Integration
Relay
ABS
Warning
Light I15C10
C10
A16
1A
IE1
IE1B−YB−Y
LG
B−RB−R
B−RB−R
B−O
23 22 Short Pin 10
1
2
6
5
44 1 4
32
29
9
4
8
GAUGE
12
WA
5
24 DI−354
− DIAGNOSTICSANTI−LOCK BRAKE SYSTEM
1996 TOYOTA T100 (RM449U)
ABS Warning Light Circuit
CIRCUIT DESCRIPTION
If the ECU detects trouble, it lights the ABS warning light while at the same time prohibiting ABS control. At
this time, the ECU records a DTC in memory.
After removing the short pin of the DLC1, connect terminals Tc and E
1 of the DLC1 to make the ABS warning
light blink and output the DTC.
WIRING DIAGRAM
DI10S−03
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Supplemental Restraint System Check Sheet
Date Problem Dist Occurred
Customer ’s Name
Registration No.
Registration Year
Frame No.
Odometer Reading
Weather
Temperature
Vehicle Operation
Road Conditions
Details of Problem
Vehicle Inspection, Repair
History Prior to Occurrence of
Malfunction (Including
Supplemental Restraint System)
Diagnosis System Inspection
SRS Warning Light
Inspection
DTC Inspection1st Time
2nd Time
1st Time
2nd TimeInspector ’s
Name
Fine Cloudy Rainy Snowy Other
Approx.
Starting Idling
Driving [ Constant speed Acceleration Deceleration
Other ]
Remains ON Sometimes Lights Up Does Not Light Up
Remains ON Sometimes Lights Up
Does Not Light Up
Normal Code Malfunction Code
Normal Code Malfunction Code[ Code. ]
[ Code. ]km
Miles //
//
// Date Vehicle Brought In DI−364
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
CUSTOMER PROBLEM ANALYSIS CHECK
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w/ Tachometer
w/o Tachometer
DI0XJ−02
S08098
E1 Tc
AT0716
Normal Code
ON
OFF0.25
0.25
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI−365
1996 TOYOTA T100 (RM449U)
PRE−CHECK
1. SRS WARNING LIGHT CHECK
(a) Turn the ignition switch to ACC or ON and check that the
SRS warning light lights up.
(b) Check that the SRS warning light goes out after approx.
6 seconds.
HINT:
When the ignition switch is at ACC or ON and the SRS
warning light remains on or flashes, the airbag sensor as-
sembly has detected a malfunction code.
If, after approx. 6 seconds have elapsed, the SRS warn-
ing light sometimes lights up or the SRS warning light
lights up even when the ignition switch is OFF, a short in
the SRS warning light circuit can be considered likely.
Proceed to ”SRS warning light system malfunction” on
page DI−398, DI−400.
2. DTC CHECK (Using diagnosis check wire)
(a) Output the DTC.
(1) Turn the ignition switch to ACC or ON position and
wait approx. 20 seconds.
(2) Using SST, connect terminals Tc and E1 of the
DLC1.
SST SST 09843−18020
NOTICE:
Never make a mistake with the terminal connection posi-
tion as this will cause a malfunction.
(b) Read the DTC.
Read the 2−digit DTC as indicated by the number of times
the SRS warning light blinks. As an example, the blinking
patterns, normal, 11 and 31 are as shown on the illustra-
tion.
Normal code indication:
The light will blink 2 times per second.
Malfunction code indication:
The first blinking output indicates the first digit
of a 2−digit DTC. After a 1.5 second pause,
the second blinking output will indicate the
second digit.
Downloaded from www.Manualslib.com manuals search engine DI0XN−01
DI−372
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
PROBLEM SYMPTOMS TABLE
Proceed with troubleshooting of each circuit in the table below.
SymptomSuspect AreaSee page
With the ignition switch at ACC or ON, the SRS warning light
sometimes lights up after approx. 6 seconds have elapsed.
SRS warning light is always lit up even when ignition switch is in
the LOCK position.
SRS warning light circuit
(Always lit up when ignition switch is in LOCK position.)DI−398
With the ignition switch at ACC or ON, the SRS warning lights
does not light up.SRS warning light circuit
(Does not light up when ignition switch is turned to ACC
or ON.)
DI−400
DTC not displayed.
SRS warning light is always lit up a DTC check procedure.
DTC displayed without Tc and E1 terminal connection.
Tc terminal circuitDI−403
Downloaded from www.Manualslib.com manuals search engine R15207
Center Airbag
Sensor Assembly
Relay Block
No.2
ECU−B SRS Warning Light
Battery
Short
ConnectorY−B Y−B
P−B P−B
P−B P−B Y−B
P−B
DLC1
TC
LA Tc
ABIE1
IE2
IA3 W
WYR
ALT
7
21211 2
2 1
2
58 6
8
5 11
22 11 DI−398
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
SRS Warning Light Circuit Malfunction (Always lit up, when
ignition switch is in LOCK position.)
CIRCUIT DESCRIPTION
The SRS warning light is located on the combination meter.
When the SRS is normal, the SRS warning light lights up for approx. 6 seconds after the ignition switch is
turned from LOCK position to ACC or ON position, and then turns off automatically.
If there is a malfunction in the SRS, the SRS warning light lights up to inform the driver of the abnormality.
When terminals Tc and E1 of the DLC1 are connected, the DTC is displayed by the blinking of the SRS warn-
ing light.
WIRING DIAGRAM
DI98A−01
Downloaded from www.Manualslib.com manuals search engine N14677
Fuse
DI−400
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
SRS Warning Light Circuit Malfunction (Does not light up, when
ignition switch is turned to ACC or ON.)
CIRCUIT DESCRIPTION
The SRS warning light is located on the combination meter.
When the SRS is normal, the SRS warning light lights up for approx. 6 seconds after the ignition switch is
turned from LOCK position to ACC or ON position, and then turns off automatically.
If there is a malfunction in the SRS, the SRS warning light lights up to inform the driver of the abnormality
When terminal Tc and E1 of the DLC1 are connected, the DTC is displayed by the blinking of the SRS warn-
ing light.
WIRING DIAGRAM
See page DI−398.
INSPECTION PROCEDURE
1 Check ECU−B Fuse.
PREPARATION:
Remove ECU−B fuse.
CHECK:
Check continuity of ECU−B fuse.
OK:
Continuity
HINT:
Fuse may be burnt out even if it appears to be OK during
visual inspection.
If fuse is OK, install it.
NG Go to step 6.
OK
2 Check connection of center airbag sensor assembly connector.
NG Repair.
OK
DI98B−01
Downloaded from www.Manualslib.com manuals search engine BE−6
− BODY ELECTRICALBODY ELECTRICAL SYSTEM
1996 TOYOTA T100 (RM449U)
COMBINATION METER
Meter, Gauge and Illumination:
SymptomSuspect AreaSee page
Tachometer, fuel gauge oil Pressure and water temperature
gauge do not operate
1. GAUGE Fuse (Junction Block No.1)
2. Combination Meter Wiring Circuit
3. Wire Harness
4. Meter Circuit Plate−
BE−36
−
BE−36
Speedometer does not operate1. Vehicle Speed Sensor
2. Speedometer Driven Gear and Drive GearBE−38
−
Tachometer does not operate
1. Combination Meter Wiring Circuit
2. Wire Harness
3. Igniter
4. Meter Circuit PlateBE−36
−
−
−
BE−36
Fuel gauge does not operate or abnormal operation
1. Fuel Receiver Gauge
2. Fuel Sender Gauge
3. Combination Meter Wiring Circuit
4. Wire HarnessBE−38
BE−38
BE−36
−
Engine coolant temperature gauge does not operate
or abnormal operation
1. Engine Coolant Temperature Receiver Gauge
2. Engine Coolant Temperature Sender Gauge
3. Combination Meter Wiring Circuit
4. Wire HarnessBE−38
BE−38
BE−36
−
Oil pressure gauge does not operte or abnormal operation
1. Oil Pressure Receiver Gauge
2. Oil Pressure Sender Gauge
3. Combination Meter Wiring Circuit
4. Wire HarnessBE−38
BE−38
BE−36
−
All illumination lights do not light up
1. TAIL Fuse (Junction Block No.1)
2. Light Control Rheostat
3. Wire Harness−
BE−38
−
Brightness does not change even when rheostat turned1. Bulb
2. Wire Harness−
−
Only one illumination light does not light up1. Bulb
2. Wire Harness−
−
COMBINATION METER
Warning Lights:
SymptomSuspect AreaSee page
Warning light do not light up (Except Discharge)
1. GAUGE Fuse (Junction Block No.1)
2. Combination Meter Wiring Circuit
3. Wire Harness−
BE−36
−
Oil pressure warning light does not light up
1. Bulb
2. Combination Meter Wiring Circuit
3. Oil Pressure Warning Switch
4. Wire Harness−
BE−36
BE−38
−
Washer Fluid Level Warning light does not light up
1. Bulb
2. Combination Meter Wiring Circuit
3. Washer Fluid Level Warning Switch
4. Wire Harness−
BE−36
BE−38
−
Fuel level warning light does not light up
1. Bulb
2. Combination Meter Wiring Circuit
3. Fuel Level Warning Switch
4. Wire Harness−
BE−36
BE−38
−