Page 204 of 1354
BR03Y−07
W04168
Rear Speed Sensor Rotor
Rear Speed Sensor
N·m (kgf·cm, ft·lbf) : Specified torque
5 (55, 48 in.·lbf)
13 (130, 9)
8 (80, 69 in.·lbf)
− BRAKEREAR SPEED SENSOR
BR−45
1996 RAV4 (RM447U)
REAR SPEED SENSOR
COMPONENTS
Page 205 of 1354
BR03Z−02
R10729
R10704
BR−46
− BRAKEREAR SPEED SENSOR
1996 RAV4 (RM447U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the seat cushion and rear side trim.
(b) Disconnect the speed sensor connector, and pull out the
sensor wire harness with grommet.
(c) Disconnect the parking brake cable from the suspension
arm.
(d) Remove the 3 clamp bolts holding the sensor wire har-
ness to the body and suspension arm.
Torque:
To body: 5.0 N·m (55 kgf·cm, 49 in.·lbf)
To suspension arm: 13 N·m (130 kgf·cm, 9 ft·lbf)
2. 2WD:
REMOVE SPEED SENSOR WITH AXLE HUB
(See page SA−52)
3. 4WD:
REMOVE SPEED SENSOR
Remove the speed sensor from the axle carrier.
Torque: 8.0 N·m (80 kgf·cm, 69 in.·lbf)
Page 282 of 1354
CL04H−02
Q11030
Cruise Control Actuator Cover
N·m (kgf·cm, ft·lbf) : Specified torqueMaster Cylinder Body Reservoir Hose
Slotted
Spring PinInlet Union
Grommet
Clutch Line
BracketBootClip
Clevis
Lock Nut
Gasket Clip
Snap Ring Stop Plate
Piston
Non−reusable part
6 (60, 52 in.·lbf)
12 (120, 9)
15 (155, 11)
12 (120, 9)
Cruise Control Actuator
Pin
Push Rod
12 (120, 9)
− CLUTCHCLUTCH MASTER CYLINDER
CL−5
1996 RAV4 (RM447U)
CLUTCH MASTER CYLINDER
COMPONENTS
Page 283 of 1354
CL04I−02
Q08876
Q08877SST CL−6
− CLUTCHCLUTCH MASTER CYLINDER
1996 RAV4 (RM447U)
REMOVAL
1. w/ Cruise Control System:
REMOVE CRUISE CONTROL ACTUATOR COVER
2. w/ Cruise Control System:
REMOVE CRUISE CONTROL ACTUATOR
Remove the 3 bolts.
Torque: 6 N·m (60 kgf·cm, 52 in.·lbf)
3. DRAW OUT FLUID WITH SYRINGE
4. DISCONNECT CLUTCH LINE
Using SST, disconnect the clutch line. Use a container to catch
the fluid.
SST 09023−00100
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
5. DISCONNECT RESERVOIR HOSE FROM MASTER
CYLINDER
Using pliers, disconnect the clip and reservoir hose.
6. REMOVE CLIP AND PIN
7. REMOVE 2 MOUNTING NUTS AND PULL OUT MAS-
TER CYLINDER
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
Page 287 of 1354
CL04M−01
Q08881
Clutch Line
Release Cylinder Body
Piston
Boot
Push Rod Spring Bleeder Plug
N·m (kgf·cm, ft·lbf): Specified torque
15 (155, 11)
12 (120, 9)
8.4 (85, 57 in.·lbf)
CL−10
− CLUTCHCLUTCH RELEASE CYLINDER
1996 RAV4 (RM447U)
CLUTCH RELEASE CYLINDER
COMPONENTS
Page 288 of 1354
CL04N−01
Q10347
SST
− CLUTCHCLUTCH RELEASE CYLINDER
CL−11
1996 RAV4 (RM447U)
REMOVAL
1. DISCONNECT CLUTCH LINE
Using SST, disconnect the clutch line. Use a container to catch
the fluid.
SST 09023−00100
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
2. REMOVE 2 BOLTS AND PULL OUT RELEASE CYL-
INDER
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
Page 289 of 1354
CL04O−01
Q05878
CL−12
− CLUTCHCLUTCH RELEASE CYLINDER
1996 RAV4 (RM447U)
DISASSEMBLY
1. REMOVE BLEEDER PLUG
Torque: 8.4 N·m (85 kgf·cm, 57 in.·lbf)
2. PULL OUT BOOT WITH PUSH ROD
3. REMOVE PISTON
Blow compressed air into the release cylinder and remove the
piston with spring.
Page 292 of 1354
CL04R−02
Q08882
Flywheel
N·m (kgf·cm, ft·lbf): Specified torqueClutch Cover
Release Fork
BootRelease Fork Support Release Bearing with Hub x6 Clutch Disc
19 (195, 14)
47 (480, 35)88 (900, 65)
− CLUTCHCLUTCH UNIT
CL−15
1996 RAV4 (RM447U)
CLUTCH UNIT
COMPONENTS